Manufacturing Controls Engineer, Sub Assembly, Megafactory

Come make history with us. Tesla is seeking a highly motivated Manufacturing Controls Engineer is responsible for sustaining, improving, and designing automated manufacturing equipment for the production line. They collaborate with Test Engineers and Equipment Engineers to maintain existing automated equipment, troubleshoot PLC-based equipment, and identify opportunities for process enhancement through new automation components. With strong controls engineering fundamentals, the ideal candidate is independent, proactive, hands-on, and detail-oriented.

Responsibilities

• Lead continuous improvement efforts using data-driven solutions to create a reliable and efficient manufacturing plant
• Support production ramp-up by troubleshooting mechanical automation equipment, PLCs, robots, motion controls, and vision systems
• Develop and maintain PLCs and HMI software to optimize Operator and Maintenance Technician experience and ensure high-quality production
• Contribute to equipment conceptual development, considering product specifications, process control requirements, layout complexity, cost, quality, and lead time
• Create and approve electrical schematics, optimize equipment for safety and efficiency, and update HMI systems for complex machinery
• Address equipment issues, troubleshoot PLCs and robot-related production problems, and develop maintenance documentation and training materials
• Drive continuous improvement of automated equipment to enhance safety, quality, productivity, and cost metrics. Conduct risk assessments and lead safety evaluations for equipment prior to launch
• Continuous improvement on the line and take end-to-end ownership to meet OEE of the line throughout the SPARC matrix
• Support 24/7 production operations as needed

Requirements

• Degree in Electrical, Mechanical, Mechatronics or Computer Science, or equivalent experience
• Minimum of 7+ years of hands-on experience as a mechanical/manufacturing controls engineer working with automation and electromechanical systems
• Advanced proficiency in programming industrial equipment using IEC 61131-3 languages, particularly structured text and ladder logic
• Experience with PLCs (Siemens, SICAR protocol) and Safety PLCs
• Proficiency in Human Machine Interface (HMI)/SCADA systems (SIMATIC WinCC (TIA Portal)), or Ignition SCADA)
• Preferred working experience with tools such as SEW EURODRIVE, Atlas Copco. Proficiency in 3D CAD packages such as SolidWorks and CATIA is a plus
• Fastening tools, Hipot Testers, CTS Leak Testers, Weld Controllers, etc.
• Knowledge of Ethernet communications, script-based programming (Python, C++, GO) preferred, motor drives (SEW EURODRIVE or AB PowerFlex), and field bus networks
• Ability to select and integrate circuit protectors, sensors, safety hardware, PLC hardware, and other components
• Preferred experience in EPLAN/ AutoCAD electrical drawings
• Proven troubleshooting skills, root cause analysis, and problem-solving under tight timing constraints

Compensation and Benefits
Benefits

As a part-time Tesla employee, you will be eligible for:

• 401(k) with employer match
• Employee Assistance Program
• Sick and Vacation time
• Tesla Babies program
• Back-up childcare and parenting support resources
• Pet Insurance
Expected Compensation

$86,400 - $151,200/annual salary + benefits
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.