Internship, Mechanical Design Engineer, Optimus (Fall 2025)

Consider before submitting an application:
This position is expected to start around August or September 2025 and continue through the Fall term (ending approximately December 2025) or continuing into Winter/Spring 2026 if available and there is an opportunity to do so. We ask for a minimum of 12 weeks, full-time and on-site, for most internships. Our internship program is for students who are actively enrolled in an academic program. entry level candidates seeking employment after graduation and not returning to school should apply for full-time positions, not internships.
International Students: If your work authorization is through CPT, please consult your school on your ability to work 40 hours per week before applying. You must be able to work 40 hours per week on-site. Many students will be limited to part-time during the academic year.

Responsibilities

• Develop designs in CAD for both detailed parts and master model assemblies.
• Perform tolerance analysis, Finite Element Analysis (FEA), and other simulations and analyses before releasing designs for production
• Create 2D drawings appropriate for high-volume production and inspection methods
• Conduct Design for Manufacturing (DFM) reviews with suppliers and support tooling bring up
• Design automated fixtures and calibration equipment for advanced robotics products
• Own the mechanical design of test equipment from concept to deployment
• Create, and interpret, electrical and pneumatic schematics

Requirements

• Currently pursuing a degree in Mechanical Engineering, Robotics, Mechatronics or a related field
• Proficiency in designing parts and assemblies using 3D modeling software (CATIA preferred)
• Experience drafting engineering drawings and conducting tolerance stack-up analysis (GD&T bonus)
• Strong intuition for structural optimization supported by FEA/hand calculations
• Good electrical foundation with knowledge about gearbox, motor, inverter, wire harness design
• Programming skills in MATLAB/Simulink and/or Python are preferred
• Ability to prototype using fabrication, machining, and basic electronics/coding abilities
• Exposure to a wide variety of test systems, production machinery and hobbyist electronics (pogo-pins, industrial sensors, PLCs, pneumatics, Raspberry Pi, microcontrollers, etc.)
• Exposure to SolidWorks, Altium, Golang and Python

Compensation and Benefits
Benefits

As a full-time Tesla Intern, you will be eligible for:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans. Both have an option with a $0 payroll contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Medical Plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k), Employee Stock Purchase Plans, and other financial benefits
• Company Paid Basic Life, AD&D, and short-term disability insurance
• Employee Assistance Program
• Sick time after 90 days of employment and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Commuter benefits
• Employee discounts and perks program
Expected Compensation

$20.00 - $45.00 + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.