Automation Control Engineer (PLC Programming, Allen-Bradley, Manufacturing Industry) in Richmond, VA

Automation Control Engineer (PLC Programming, Allen-Bradley, Manufacturing Industry, Automation Systems, HMI, SCADA) in Richmond, VA

5+ Years of experience

POSITION: Automation Control Engineer in Richmond, VA
LOCATION: Richmond, VA (onsite) - Second Shift (7 pm - 3 am)
DURATION: Full Time onsite Position
SALARY: Excellent Compensation with benefits + 401K
SKILLS: Electrical Engineering Degree, Automation and Controls, SAP - PM, Work Order, Asset Management, Putty, Cisco Network Switches, PLC Programming, Manufacturing Industry, PLC Allen-Bradley, Industrial Automation Systems, HMIs, SCADA, Motor Control Systems

ROLE:

• Maintenance and Troubleshooting: Assist electricians with routine maintenance, repair, and calibration of control systems, automation equipment, and instrumentation to ensure their reliability and accuracy. Troubleshoot and diagnose issues in a timely manner, employing analytical skills and technical expertise to minimize downtime and optimize production efficiency.
• System Optimization: Collaborate with cross-functional teams, including engineers and production personnel, to identify opportunities for system improvements and implement modifications to enhance productivity, quality, and safety. Proactively suggest enhancements to control strategies, automation processes, and instrumentation systems to maximize operational effectiveness.
• Documentation and Reporting: Maintain accurate records of maintenance activities, repairs, and modifications performed, following established documentation procedures. Generate reports on equipment performance, failures, and improvements, providing valuable insights to inform decision-making processes and support continuous improvement efforts.
• Preventive Maintenance: Execute planned preventive maintenance programs for control systems, automation equipment, and instrumentation. Anticipate potential equipment issues and take proactive measures to prevent breakdowns.
• Safety and Compliance: Adhere to safety guidelines, company policies, and regulatory requirements related to controls, automation, and instrumentation. Identify and mitigate potential hazards, implement safety measures, and actively participate in safety initiatives and training programs.
• Training and Knowledge Sharing: Stay updated with the latest technological advancements, industry best practices, and emerging trends in controls, automation, and instrumentation. Share knowledge and expertise with team members, promoting a culture of continuous learning and development.
• Develop and implement PLC programs and control strategies to automate manufacturing processes and improve overall efficiency.
• Program, configure, and troubleshoot PLC systems, human-machine interfaces (HMIs), and other industrial automation devices to ensure proper operation and integration with existing equipment.
• Conduct routine maintenance, diagnostics, and repair of PLC systems, including identifying and resolving electrical, mechanical, and programming issues.
• Monitor and analyze production data, system performance, and equipment feedback to identify areas for improvement and implement corrective actions.
• Provide training and support to operators and maintenance personnel on PLC programming, troubleshooting techniques, and safe handling of automation equipment.
• Supervise and develop shift electricians.

Preferred Education Requirements:

• Bachelor s Degree, Associate degree in Electrical Engineering, Automation Technology, Instrumentation Technology is preferred

Preferred Skills:

• Proficiency in diagnosing and resolving hardware and software issues.
• Excellent communication skills with the ability to interact effectively with both technical and non-technical stakeholders.
• Strong problem-solving and analytical thinking abilities.
• Ability to work independently, prioritize tasks, and manage time effectively.
• Ability to work well in a team-based environment with limited supervision
• Ability to problem solve and help with practical solutions
• Ability to analyze scenarios and provide root cause analysis

Experience Requirements:

• 5+ years manufacturing experience in an Automation and Controls role
• People management skills
• Strong soft skills regarding training and communication for knowledge transfer
• Experience with high-speed packaging lines and production equipment in food processing, chemical, or pharmaceutical industries
• Familiar with SAP PM, work order, and asset creation/management
• Familiar with Putty and Cisco Network Switches
• Proven experience in PLC programming, troubleshooting, and maintenance within a manufacturing or industrial environment.
• Proficient in programming languages such as ladder logic, structured text, or function block diagram, with expertise in PLC Allen-Bradley.
• Strong knowledge of industrial automation systems, including HMIs, variable frequency drives (VFDs), and motor control systems.
• An understanding of Basic Electronics and Electrical Theory.
• Solid understanding of control systems, PLC programming, HMI interfaces, SCADA systems, and industrial networking protocols.
• Proficiency in reading electrical and instrumentation schematics, diagrams, and technical manuals.
• Knowledge of instrumentation principles, including sensors, transmitters, actuators, and control valves.
• High attention to detail and a commitment to delivering quality work while adhering to safety protocols.

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