Overview
Skills
Job Details
Job Title: Plastics Process Engineer
Job Summary:
This role is responsible for developing and optimizing molding processes to meet product and material requirements. The ideal candidate will work cross-functionally to improve manufacturing methods, ensure product quality, support continuous improvement initiatives, and enhance overall production efficiency.
Key Responsibilities:
Develop and refine molding processes by researching product/material needs, designing and testing manufacturing methods and materials (including molds, equipment, and resins).
Collaborate with material vendors and engineering teams as needed.
Conduct Design of Experiments (DOE) to evaluate and enhance manufacturing processes, utilizing knowledge of design, tooling, fabrication, and materials.
Create and maintain Process Sheets and other technical documentation.
Partner with engineering to drive improvements in efficiency, quality, and customer satisfaction on the production floor.
Lead and participate in cost-reduction and continuous improvement projects.
Collaborate with quality teams to implement both short- and long-term corrective actions.
Provide training and guidance to Process Technicians for daily tasks and improvement initiatives.
Report any food safety, quality, or food defense concerns to appropriate personnel.
Stay current in technical knowledge by attending workshops, reviewing industry publications, and engaging in professional networks.
Adhere to all documented Good Manufacturing Practices (GMPs), safety policies, and company procedures.
Qualifications:
Bachelor s degree in Engineering (Plastics Engineering preferred).
Minimum of 4 years of experience in a Plastics Process Engineering role.
Strong background in DOE methodologies, testing, and process validation.
Hands-on experience with automated manufacturing equipment and molding machines.
Proficient in setting up and troubleshooting molding systems, material feed systems, and auxiliary equipment.
Strong technical writing and documentation skills.
Familiarity with mold design, construction, and performance optimization.
Preferred experience with:
High-cavitation, high-volume injection molding.
Flexible film packaging and pouch forming/sealing equipment.
ERP systems and Microsoft Excel.
Quality standards such as BRC, ISO, and SQF.
Lean Manufacturing principles.
Key Traits:
Highly organized and detail-oriented.
Self-motivated and able to work independently with minimal supervision.
Hands-on problem solver who thrives in a collaborative environment.
Strong communication and interpersonal skills.
Physical Requirements:
Frequent walking across a 300,000 sq. ft. facility.
Ability to lift and move up to 50 lbs.
Good vision for detailed inspections.
Occasional work in environments without heating or air conditioning.
Exposure to loud noise levels; hearing protection may be required.
Success Metrics:
Decrease in setup and processing errors.
Reduced setup times.
Lower material scrap rates.
Increased production throughput.
Fewer quality-related complaints.