Senior Process Controls Engineer

Job Description

At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We're turning today's impossible into tomorrow's standard -from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features.

Every day, our products move millions of people as we aim to make driving safer, smarter, and more connected, shaping the future of transportation on a global scale.

Hybrid: Position does not require an employee to be on-site full-time- but the general expectation is that the employee be on-site an average of three (3) days each week. This position will be based out of the General Motors Technical Center in Warren, MI with consistent travel to various manufacturing sites. Expected travel of up to 50%.

The Role

The Senior Process Controls Engineer plays a pivotal role in launching cutting-edge automation programs. As a recognized technical expert, you'll work with emerging technologies and collaborate with equipment suppliers, process teams, IT, plant safety, skilled trades, and launch teams to bring innovative solutions to life. From system design and machine runoff to installation, debug, commissioning, and production readiness, you'll be at the forefront of transforming manufacturing.

What You'll Do (Responsibilities)

• Lead new program implementation and execution (SOR prep, forecasting, controls design, equipment build/run-off, and buyoff)
• Oversee design, construction, integration, plant installation, successful launch, and continuous improvement of manufacturing equipment and tools
• Manage project deliverables to meet program timing milestones in coordination with multiple suppliers
• Provide technical direction and mentorship to less experienced controls engineers and suppliers
• Participate in plant-floor debug after installation and runoff; track and resolve controls-related issues
• Adhere to and contribute to the development of standardized processes, technical specifications, and engineering playbooks to ensure consistent and flawless execution of launch programs.
• Work with cross-functional teams to understand functional requirements, contribute innovative ideas, develop project plans, and implement solutions
• Communicate effectively and work collaboratively with internal customers, plant teams, and suppliers
• Provide project report-outs to senior management
• Design and troubleshoot electrical control systems
• Collaborate with IT teams to validate network configurations and integrate plant floor systems for automation deployment
• Actively participate in throughput improvement activities (TIP) to support production ramp-up
• Work may involve development, integration, and testing of advanced automation and autonomous material handling technologies
• Travel as required

Your Skills and Abilities (Required Qualifications)

• Bachelor's Degree in Engineering or equivalent experience
• 5+ years of professional experience in controls engineering
• Strong technical knowledge of electrical/control systems and their application in manufacturing environments
• Basic understanding of mechanical concepts related to machine design and manufacturing processes
• Experience with Rockwell Automation or Siemens PLCs and HMIs
• Knowledge of servo motors, motion control, and drives
• Ability to design and troubleshoot electrical control systems
• Excellent analytical, communication, and interpersonal skills
• Proven ability to manage multiple complex projects independently with accountability for results
• Strong project management skills
• Experience across multiple manufacturing controls assignments with demonstrated success
• Proficiency in interpreting blueprints, engineering drawings, and using tools such as Studio 5000, TIA Portal, EPLAN, or equivalent

What Will Give You A Competitive Edge (Preferred Qualifications)

• 7+ years of professional experience in controls engineering
• GM Global Common Controls Architecture experience (GCCS, GCCH, etc)
• Experience with Autonomous Mobile Robots deployment in manufacturing environments, including commissioning, troubleshooting, and interoperability with plant floor systems
• Familiarity with communication protocols such as EtherNet/IP, Modbus, OPC UA, and interfaces like REST APIs, WebSockets, and MQTT
• Familiarity with GM Plant Floor Systems
• Machine vision system experience
• Understanding of industrial cybersecurity practices and secure network architecture

GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship, entry of GM as the immigration employer of record on a government form, and any work authorization requiring a written submission or other immigration support from the company (e.g., H1-B, OPT, STEM OPT, CPT, TN, J-1, etc). This role is categorized as hybrid. This means the selected candidate is expected to report to a specific location at least 3 times a week {or other frequency dictated by their manager}. The selected candidate will be required to travel at least 50% or more on a frequent basis. This job is not eligible for relocation benefits. Any relocation costs would be the responsibility of the selected candidate.
About GM

Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

Why Join Us

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