Sr. Process Engineer

Overview

Remote
Full Time

Skills

Project Implementation
Technical Support
Engineering Design
Construction Management
Collaboration
Quality Management
Startups
URS
Change Management
Change Control
Request For Proposal
Documentation
Forms
Product Design
Estimating
ROOT
Management
Testing
Process Improvement
SAFE
Leadership
EHS
FMEA
Thermal Analysis
Mentorship
Mechanical Engineering
Good Manufacturing Practice
Manufacturing
Turnover
Biotechnology
Process Automation
Communication
Analytical Skill
Problem Solving
Conflict Resolution
Chromatography
IDS

Job Details

Job Responsibilities include:
  • Serve as drug product system owner for project execution including process and facilities design, FAT, startup, SAT, commissioning, and qualification.
  • Execute process, equipment, and facility changes in a cGMP environment.
  • Provide Subject Matter Expert (SME) level technical support to Engineering Design, Construction Management, and CQV/Start-up teams as required for large facility projects.
  • Collaborate with cross-functional teams (Engineering, MS&T, Operations, Quality, Maintenance, EHS, etc.) during the turnover, startup, and commissioning phases for facility, process, and utilities systems.
  • Work with equipment designers and manufacturing offices to develop a cost-effective and working production process.
  • Author project life-cycle documentation requirements as required for a cGMP compliant project (URS, change management, system specifications, drawings, change control, etc.) and review documentation authored by Process Engineer level team members.
  • Coordinate the selection and oversight of third-party engineering and design services through authoring and initiating formal RFP documentation for competitive bidding and then execution of objective and data driven analysis documented in bid analysis forms.
  • Author project specifications by studying product design, customer requirements, and performance standards; completing technical studies; preparing cost estimates.
  • Develop, enhance, and implement systems that increase efficiency and optimize all phases of service or production processes, from design to manufacturing.
  • Serve as a technical expert and advise on corrections during the investigation process, identifying root cause and robust corrective actions for process and utility equipment/systems.
  • Directly develop or oversee the development of engineering testing, commissioning, and process improvement projects that improve production capacity, quality, safety, and/or stability.
  • Maintain safe work practices and include safety into design including leadership in HazOP processes and enforcement of EHS policies.
  • Lead FMEA and system or process specific safety evaluations such as pressure, chemical, or thermal analysis using data driven tools to ensure operational safety.
  • Mentoring for process engineer level system owners.

Job Requirements:
  • Bachelor's degree in Engineering (Chemical, Mechanical, or equivalent preferred).
  • Minimum 8 years of relevant work experience within a cGMP regulated manufacturing environment including biotechnology.
  • Previous experience as a system(s) owner from design phase through construction to turnover.
  • Experience with drug product processing within the biotechnology industry
  • Firsthand experience with process automation in a highly automated environment
  • Good written and verbal communication skills.
  • Proficient computer skills.
  • Good analytical skills.
  • Creative thinking and problem-solving skills.
  • Ability to travel up to 50%.

Desired Experience/Skills:
  • Hands-on experience with process equipment ownership (Ex. Chromatography, adsorption, UF/DF membrane, CIP, ultracentrifuge, buffer prep, or utilities)
  • Some CAD experience (PFDs and P&IDs, Basic GAs, redline and update existing or create new).
  • Experience with Fillers and Isolators

Location: Philadelphia, PA

Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
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