Process Simulation Engineer

Overview

On Site
USD 70,000.00 - 100,000.00 per year
Contract - Independent

Skills

MI
Marketing Intelligence
Mechanical Engineering
Automotive Manufacturing
Product Design
Injection Molding
HVAC
Siemens
Unigraphics NX
AutoCAD
CATIA
3D Modeling
Assembly
Process Simulation
Project Coordination
Feasibility Study
Robotics
3D Computer Graphics
Regulatory Compliance
RCS
Process Engineering
Collaboration
Technical Writing
Layout
Programmable Logic Controller
IO
Welding
Communication
Documentation
Microsoft Word
Microsoft Excel
Microsoft PowerPoint
Privacy
Marketing

Job Details

Location: Southfield, MI
Salary: $70,000.00 USD Annually - $100,000.00 USD Annually
Description:
Job Title: Process Simulation Designer

Location: Southfield, MI Work Arrangement: Hybrid (4 days onsite, 1 day remote)

Job Overview

We are seeking a skilled Process Simulation Designer with a strong background in Body-in-White (BIW) tooling fixtures and mechanical design for automotive manufacturing. This role focuses on robotic simulation, tool validation, and process feasibility within a 3D environment.

This is not a product design or engineering role. Candidates with backgrounds in sheet metal, injection molding, HVAC, or axle/suspension design will not be considered.

Required Qualifications

Technical Skills

Proficiency in Siemens Process Simulate software

Experience with Siemens NX, AutoCAD, and Microsoft Excel

Familiarity with Catia and other 3D modeling tools

Strong understanding of BIW tooling fixture design and automotive assembly processes

Experience

4-5+ years in process simulation for automotive body shops

Hands-on experience with robotic programming and simulation tools

Ability to travel (5-20%) for project support

Responsibilities

Simulation & Design

Conduct feasibility studies and define robotic/human operations in 3D environments

Select and place equipment (robots, conveyors, tools)

Validate tooling and develop 3D layouts for robotic simulation

Create reach studies and kinematic models

Simulate robot movements to verify cycle time, reachability, and safety compliance

Develop and optimize offline robot programs (Comau, Kuka, ABB, Fanuc, etc.)

Configure Robot Controller Simulation (RCS) and validate cycle diagrams

Process Engineering

Distribute weld/joint paths and select appropriate welding guns

Apply process path logic for technologies like sealing and arc welding

Run swept volume studies and verify feasibility of solutions

Collaborate with stakeholders to gather project requirements

Create technical documentation and support customer reviews

Preferred Knowledge & Skills

Line layout planning and robot application basics

Safety standards (OSHA, NIOSH, customer-specific)

Understanding of robot-PLC communication and IO logic

Experience with automation processes: Spot Welding, Arc Welding, Sealer/Dispense, Riveting, Palletization, Paint, etc.

Ability to retrieve and upload robot programs, and validate OLPs

Strong written communication and documentation skills

Proficiency in Microsoft Office (Word, Excel, PowerPoint)

How to Apply

Qualified candidates should send their resume to:

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Contact:

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