Senior Controls Engineer

Mastech Digital provides digital and mainstream technology staff as well as Digital Transformation Services for all American Corporations. We are currently seeking a Senior Controls Engineer for our client in the Engineering Solutions domain. We value our professionals, providing comprehensive benefits and the opportunity for growth. This is a Permanent position, and the client is looking for someone to start immediately.

Duration: Full-time

Location: Addison, TX

Salary: $130,000-$165,000/Annually

Role: Senior Controls Engineer

Primary Skills: Engineering

Role Description: The Senior Controls Engineer must have 10+ years of experience. For this role, you must be a highly skilled and experienced Senior Controls Engineer to join the team.

This role requires expertise in implementing automation solutions using PLC, HMI, SCADA, and DCS/Delta V platforms. As a key member of the team, you will work directly with customers, lead engineers, and ensure the successful design, implementation, and commissioning of automation systems. This role requires strong problem-solving skills, technical proficiency, and the ability to foster customer relationships and secure repeat business.

Major Responsibilities:

- Automation System Design & Implementation: Lead the design, development, and implementation of innovative automation solutions. This includes developing control system architecture, selecting components, detailing schematic diagrams, programming controllers (PLC, DCS/Delta V), and programming HMI/SCADA systems.

- Programming & System Development: Implement control systems using programming languages such as Ladder Logic, Sequential Function Chart, Structured Text, and other relevant languages. Knowledge of VBA, .NET, SQL, and Python for HMI/SCADA system development is preferred.

- Networking & Protocols: Design and implement industrial networking systems to connect control components and instrumentation using protocols such as Ethernet/IP, ProfNet, and Modbus.

- Project Management: Manage large-scale projects (up to $10M), including developing execution plans, budgets, work breakdown structures, scheduling, time tracking, financial tracking, and reporting. Identify and resolve project issues, manage conflicts, and ensure overall project profitability.

- Leadership & Mentorship: Serve as a technical lead, guiding engineers and technicians, and providing mentorship to junior staff. You may also act as a Project Manager for smaller projects.

- Customer Interaction & Business Development: Work closely with customers to identify requirements, develop specifications, and deliver solutions. Secure repeat business by maintaining strong customer relationships.

Minimum Requirements:

Education:

- Bachelor of Science degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience.

Experience:

- Over 8 years of experience with automation systems and platforms, including:

- In-depth knowledge of Emerson DeltaV platform

- Experience with PLC-5 to ControlLogix conversions

- Expertise in PLC hardware/software platforms such as Rockwell Automation, Siemens, and Modicon

- Strong understanding of HMI/SCADA platforms (e.g., Rockwell FactoryTalk, Aveva System Platform, Ignition, Siemens WinCC)

- In-depth knowledge of DCS systems, particularly Emerson DeltaV

- Project management experience; PMP certification is a plus

- Familiarity with Batch/Recipes, OEE, MES, and ERP systems

- Experience with electrical schematics, power distribution, control panels (up to 480VAC), and NEC standards

- Experience with AutoCAD is preferred

- Proven ability to lead and mentor a team of engineers/technicians

- Professional references from a subordinate, peer, and manager

- Ability to travel up to 25%

Preferred Experience:

- Experience in industries such as Semiconductor, Life Sciences, Building Automation, Food & Beverage, Water Treatment, and general manufacturing.

Physical Demands of the Position:

- Ability to see, perceive colors, hear, speak clearly, and have manual dexterity.

- Ability to drive, lift objects, mount/dismount equipment, and perform pushing/pulling tasks as needed.

Working Environment:

Standard office environment with occasional travel to on-site locations and diverse industrial environments.

Frequent use of computers, phones, and office equipment.

Education: Bachelor of Science degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience

Experience: Minimum 10+ years of experience

Relocation: This position will cover relocation expenses

Travel: 25% travel

Local Preferred: Yes

Note: Must be able to work on a W2 basis (No C2C)

Recruiter Name: Devyanshu Pawar

Recruiter Phone:

Benefits:

This is a direct hire position, and the hired applicant will receive our client?s benefits package.

Mastech Digital is an Equal Opportunity Employer - All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or protected veteran status.