Senior Product Development Engineer - Robotics

Our client is a fast-growing robotics automation company transforming warehouse operations through intelligent, autonomous robotic systems. They are seeking a Senior Product Development Engineer with deep expertise in mechanical design and manufacturing engineering to lead the development of complex electromechanical robotic systems. You will play a critical role in taking concepts from initial prototype to high-volume production, ensuring robust mechanical performance, cost-effectiveness, and manufacturability.
Key Responsibilities:

• Lead mechanical product development from concept through detailed design, prototyping, validation, and manufacturing ramp-up.
• Collaborate cross-functionally with electrical, software, systems, and manufacturing teams to define product requirements and ensure integration across disciplines.
• Own 3D CAD modeling, detailed drawings, GD&T, tolerance stack-up analysis, and BOM creation.
• Develop and validate mechanical components and assemblies for reliability, durability, and performance in warehouse environments.
• Drive DFM (Design for Manufacturability), DFA (Design for Assembly), and cost reduction initiatives to support scalable production.
• Engage directly with vendors and contract manufacturers to qualify parts, processes, and production lines.
• Lead design reviews, root cause analysis, and corrective actions for quality and field issues.
• Support NPI efforts including tooling, fixture design, pilot builds, and production line setup.

Required Qualifications:

• B.S. or M.S. in Mechanical Engineering or a related field.
• 7+ years of experience in mechanical product development, with at least 3 years in a senior or lead role.
• Strong experience in designing for electromechanical systems or robotics products.
• Proficiency in CAD tools (e.g., SolidWorks, Creo, or equivalent) and PLM systems.
• Solid understanding of mechanical components including sheet metal, machined parts, injection-molded plastics, and castings.
• Hands-on experience with DFM, GD&T, tolerance analysis, and manufacturing process validation.
• Demonstrated success bringing complex products from prototype through production.
• Strong problem-solving, communication, and project leadership skills.

Preferred Qualifications:

• Experience with robotics, automation, or warehouse/logistics technologies.
• Familiarity with FEA, thermal and structural analysis tools.
• Experience working with offshore manufacturing partners.
• Understanding of quality systems, regulatory standards, and reliability testing.

The Offer:

• Competitive salary and equity package
• Comprehensive benefits including medical, dental, vision, and 401(k)
• Opportunities for career growth in a rapidly scaling robotics company
• Collaborative and fast-paced engineering environment
• The chance to shape the future of warehouse automation