Internship, Materials Engineering (Fall 2025)

Consider before submitting an application:
This position is expected to start around August or September 2025 and continue through the Fall term (ending approximately December 2025) or continuing into Winter/Spring 2026 if available and there is an opportunity to do so. We ask for a minimum of 12 weeks, full-time and on-site, for most internships. Our internship program is for students who are actively enrolled in an academic program. entry level candidates seeking employment after graduation and not returning to school should apply for full-time positions, not internships.
International Students: If your work authorization is through CPT, please consult your school on your ability to work 40 hours per week before applying. You must be able to work 40 hours per week on-site. Many students will be limited to part-time during the academic year.
The Internship Recruiting Team is driven by the passion to recognize and develop emerging talent. Our year-round program places the best students in positions where they will grow technically, professionally, and personally through their experience working closely with their Manager, Mentor, and team. We provide an experience that allows the intern to experience life at Tesla by including them in projects that are critical to their team's success.
Multiple Locations Possible: Austin, TX; Buffalo, NY; Fremont, CA; Lathrop, CA; Sparks, NV

Responsibilities
Qualified applicants may be reviewed by one or more of the following teams:
Additive Engineering, Die Shop

• The die shop team is seeking an Additive Engineer intern. You will work with other engineers and technicians in support of the hands-on operation of Additive Manufacturing (AM) machines and post-processing. You will closely collaborate with tool design engineers to develop and optimize parts to leverage additive manufacturing technology. This candidate will work to characterize fabricated parts to understand defects and mechanical properties such as Charpy, Tensile test, and metallography. They will monitor, troubleshoot and correct issues associated with process or equipment. Experience in Catia, NX, Magics, 3DXperts, NTop preferred.

Manufacturing Engineering, Coatings

• The Coatings team is seeking a Manufacturing Engineering Intern. You will work with other engineers in support of the design and develop technically complex processes for finishing/coating our products; which includes process development, specification and validation, establishing and optimization of critical process parameters, design for manufacturing, equipment specification and design, as well as installation and commissioning. The candidate will work closely with internal cross-functional teams, external vendors and technology partners on process development from concept to production. Seeking candidates who have experience in developing, executing and interpreting results of Design of Experiments (DOE); familiar with Catia, SolidWorks, Inventor, and/or AutoCAD; and interested working with or developing functional/aesthetic finishing processes, including but not limited to: Automotive Paint and Powder Coating, Thin Film Coating (eg. PVD, CVD, PECVD), Thermal Spray Coating, Dip Coating and Surface Finishing (eg. Sanding/Graining, Laser Texturing, etc.).

Materials Engineer, Polymers

• The polymers team is seeking a Materials Engineer intern with a solid foundation in polymer chemistry and a deep understanding of the structure-performance relationships of polymers. The ideal candidate should possess knowledge in one or more of the following areas: paint, coatings, adhesives, soft goods, or structural plastics (thermoplastics). Additional proficiency in coding, particularly with Python and Matlab is a plus.

Materials Engineer, Metals and Ceramics

• The Metals and Ceramics Team is seeking a Materials Engineering intern. We select, quantify, standardize, and design new materials. Our team works closely with design engineers, manufacturing, and production to deliver the right material solution for any metal, ceramic or glass used in our products. The successful candidate will have the opportunity to work on alloy development, failure analysis, material characterization and process development. This candidate should have a fundamental understanding of mechanical, thermal, electrical, and physical properties of materials and a strong first principles problem solving approach. Additional skills in material characterization and data processing/visualization is a plus.

Materials Test

• The Materials Test Team is part of the Materials Engineering organization and gets involved with almost all aspects of materials level testing performed at Tesla. Activities encompass a broad spectrum of materials, including metals, polymers, textiles, adhesives, and ceramics. The scope of testing is similarly broad, spanning standardized validation testing, investigative material characterization for manufacturing troubleshooting and creating new tests and characterization capabilities to develop custom materials faster. As an intern on the Materials Test Team, you will take on the role of a Materials Test Engineer and be given ownership of a technical project focused on one of the growing needs within the team. Seeking candidates who are familiar with materials testing and characterization, have experience working with or around hazardous materials, and a willingness to promote health and safety.

Fastener Engineering

• You will be an integral part of Fastener Engineering organization, pursuing our mission to provide Fasteners, Processes and Joining methods that equip Tesla's Engineers and Manufacturing Facilities with a competitive advantage in their mission to design and produce products that accelerate the world to sustainable energy. You will work closely with our engineering teams in the early phases of design to suggest and implement the best joining methods for systems to control assembly time, cost and process are as lean as possible from the start. Experience selecting fasteners, analyzing, and optimizing bolted joints would be a plus.

Mechanical Design Engineer, Castings

• As an intern Mechanical Design Engineer, you will play a crucial role in supporting our castings team. Your responsibilities will include designing, manufacturing, installing, launching, and enhancing high-pressure die casting dies (tooling). You'll collaborate with cross-functional teams to gather requirements for new die designs and then proceed to specify, engineer, and design the mechanical aspects (Solid Mechanics, Fluid Dynamics, Heat Transfer) related to high-pressure die casting. Experience with CATIA V5/V6 and SolidWorks would be advantageous.

Requirements

• Currently pursuing a degree in Materials Science or a related field
• Proficient in 3D CAD tools and/or Simulation tools (CATIA, Solidworks, Delmia, and Witness or similar such as TC, Process Designer, Process Simulate would be considered an advantage)
• Strong fundamental understanding of mechanical, thermal, electrical, and physical properties of materials

Compensation and Benefits
Benefits

As a full-time Tesla Intern, you will be eligible for:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans. Both have an option with a $0 payroll contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Medical Plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k), Employee Stock Purchase Plans, and other financial benefits
• Company Paid Basic Life, AD&D, and short-term disability insurance
• Employee Assistance Program
• Sick time after 90 days of employment and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Commuter benefits
• Employee discounts and perks program
Expected Compensation

$20.00 - $50.00 + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.