Sr. Engineer, Tribology Modeling & EIBD, Drive Systems, Semi

The Drive System Engineering team is looking for a world class engineer specialized in tribology modeling and EIBD (Electrical Induced Bearing Damage) analysis through analytical simulation and engineering testing. In addition, individual is expected to further optimize existing tribology based lubrication and gearbox models of Tesla drive unit, but not limited to, and apply it to assist future design projects.
Our world-class engineering teams operate with a non-conventional automotive product development philosophy of high inter-disciplinary collaboration, flat organizational structure, and technical contribution at all levels. You will be expected to challenge and to be challenged, to create, to innovate.
You must want to work in a fast-paced, entrepreneurial company. We are building real products. This must excite you. We are not interested in traditional me too and marginal design thinking-first principle based fundamental thinking is key to succeed in Tesla innovation. You'll work alongside accomplished, world-renowned engineers on perhaps the most exciting automotive programs in existence today.
This position within the Drive Systems Engineering teamwork side by side with engineers to support the development of our world class drive units. Projects can be open-ended, and the individual must strive in a challenging environment.
This is a non-traditional role as candidate is expected but not limited to lead and work collaboratively with existing team members on the following process.

Responsibilities

• Understand system specs and sensitivities
• Build high fidelity EIBD system model (tribology, tribo-chemical, and electrical based) connected with in house electromagnetic models. The goal is to inform current and future design
• Optimize the existing and innovate new EIBD characterization testing equipment and testing methods
• Understand the existing EIBD migration system design and input variables
• Validate and optimize model through tribometer level and drive unit level characterization testing
• Analyze data and find most cost friendly EIBD mitigation solution which meet design requirements
• Organize cross functional teams to tackle this system challenge
• Optimize the current system tribology model
• Apply tribology simulation to assist design projects

Requirements

• Understanding tribological simulation of various contact mechanics and quickly build high fidelity models to predict tribological conditions to drive hardware design decisions
• Understanding of EIBD mechanism in drive unit (drive inverter, electric motor, and gearbox), corresponding failure mechanism, and mitigation solutions
• Understanding of bearing failure mechanism
• Background in electrical engineering and mechanical engineering
• Experience with data analysis software (e.g., MATLAB, Simulink, Python, etc.)
• Experience in 3D modeling a plus. CATIA preferred
• Experience with instrumentation, measurement, calibration, and tribology laboratory testing
• Advanced degree in Electrical Engineering or Mechanical Engineering a plus
• Modeling architecture experience a plus
• Understanding of bearing lubrication a plus, working knowledge of drive unit a plus

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program
Expected Compensation

$137,680 - $256,200/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.