Process Engineer - Assembly & Automation

Software Guidance & Assistance, Inc., (SGA), is searching for a Process Engineer - Assembly & Automation for a direct placement assignment with one of our premier Utilities clients in West Haven, CT.

Responsibilities :

• Develop and optimize assembly processes, ensuring alignment with quality, productivity, and cost targets.
• Identify and implement automation opportunities (robotics, vision systems, material handling, etc.) to increase efficiency and reduce manual labor.
• Collaborate with cross-functional teams including design, quality, maintenance, and operations to launch new products and processes into production.
• Lead and facilitate continuous improvement initiatives using Lean tools such as Kaizen, 5S, Standard Work, SMED, Value Stream Mapping, and Root Cause Analysis.
• Analyze and resolve process issues through structured problem-solving (e.g., DMAIC, 8D, PDCA).
• Develop and maintain process documentation, including work instructions, process flow diagrams, PFMEAs, and control plans.
• Monitor KPIs such as cycle time, OEE, scrap, and downtime; identify trends and take corrective actions.
• Champion Lean culture within the organization by training, mentoring, and engaging team members at all levels.
• Evaluate new equipment and technologies; develop business cases and support capital projects from concept through implementation.
• Ensure compliance with safety, quality, and environmental standards in all process engineering activities.

Required Skills:

• Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering or related field.
• 5+ years of experience in process or manufacturing engineering, preferably in a high-volume assembly environment.
• Proven experience in automation integration and Lean manufacturing principles.
• Strong knowledge of assembly tooling, fixtures, and workstations.
• Proficiency in using engineering tools such as AutoCAD/SolidWorks, Excel (advanced), and statistical analysis software (e.g., Minitab).
• Solid understanding of manufacturing KPIs, Six Sigma basics, and process validation.
• Strong project management, communication, and leadership skills.

Preferred Skills:

• Six Sigma Green or Black Belt certification.
• Experience with PLC programming, robotics, or MES systems.
• Experience working in cross-cultural or multi-site environments.

SGA is a technology and resource solutions provider driven to stand out. We are a women-owned business. Our mission: to solve big IT problems with a more personal, boutique approach. Each year, we match consultants like you to more than 1,000 engagements. When we say let's work better together, we mean it. You'll join a diverse team built on these core values: customer service, employee development, and quality and integrity in everything we do. Be yourself, love what you do and find your passion at work. Please find us at .

SGA is an Equal Opportunity Employer and does not discriminate on the basis of Race, Color, Sex, Sexual Orientation, Gender Identity, Religion, National Origin, Disability, Veteran Status, Age, Marital Status, Pregnancy, Genetic Information, or Other Legally Protected Status. We are committed to providing access, equal opportunity, and reasonable accommodation for individuals with disabilities in employment, and our services, programs, and activities. Please visit our company to request an accommodation or assistance regarding our policy.