Controls Engineer Automated Storage & Retrieval Systems (ASRS)

  • Libertyville, IL
  • Posted 14 hours ago | Updated 1 hour ago

Overview

On Site
Accepts corp to corp applications
Contract - W2
Contract - Independent
Contract - 12 Month(s)

Skills

Controls Engineer
SCADA
OEMs
Conveyors
WCS
PLCs
Allen-Bradley
SIEMENS
Vendors
shuttle systems
ASRS
non-Kardex

Job Details

About the Role:
We are looking for a skilled Controls Engineer to support, maintain, and optimize shuttle-based ASRS systems for tote and pallet handling (non-Kardex). The role focuses on maximizing system uptime, supporting operations, and driving continuous improvement in automated warehouse performance.

Key Responsibilities:

  • Provide controls engineering support for shuttle-based ASRS systems handling totes and pallets.

  • Troubleshoot and maintain PLCs, SCADA, conveyors, shuttle systems, and other automated material handling equipment.

  • Collaborate with operations, maintenance, and IT teams to ensure seamless integration between ASRS, WCS, and WMS.

  • Conduct root cause analysis and implement long-term solutions for recurring system issues.

  • Support commissioning, testing, and modifications of ASRS equipment and control systems.

  • Develop, review, and maintain control system documentation, electrical schematics, and programming logic.

  • Ensure compliance with safety, regulatory, and operational standards.

  • Work with OEMs, vendors, and internal teams to resolve technical challenges and optimize system performance.

  • Support future upgrades, retrofits, and expansions of ASRS and automation systems.

Qualifications & Skills:

  • Bachelor's degree in Electrical Engineering, Mechatronics, Controls Engineering, or related field (or equivalent experience).

  • Hands-on experience with ASRS shuttle systems (non-Kardex), conveyors, and pallet/tote handling automation.

  • Strong PLC programming skills (Siemens, Allen-Bradley, or equivalent).

  • Knowledge of industrial networks and communication protocols (Profinet, EtherNet/IP, OPC, etc.).

  • Experience with WCS/WMS integration.

  • Proven troubleshooting skills in high-speed automated environments.

  • Familiarity with safety systems, including E-stops, interlocks, and functional safety standards.

  • Ability to work in a fast-paced, 24/7 operations environment, including on-call or shift support as needed.

  • Excellent communication and cross-functional collaboration skills.

Preferred Experience:

  • Experience in large-scale automated distribution centers or manufacturing facilities.

  • Exposure to Flex ASRS or similar shuttle/pallet-handling systems.

  • Knowledge of data collection, reporting, and system performance analytics.

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