Senior Mechanical Design Engineer 

About the Role

We are seeking a Senior Mechanical Design Engineer to lead the design of custom automated machinery and tooling. This role spans prototypes to full-scale production systems, integrating mechanical, robotics, sensors, and motion components. You will collaborate with cross-functional teams and clients to deliver efficient, high-quality automation solutions in a growing industrial environment.

Responsibilities

• Lead design of custom machinery, tooling, and automation systems.

• Create 3D CAD models and 2D drawings following GD&T and manufacturing standards.

• Integrate mechanical systems with robotics, sensors, and vision technologies.

• Support prototyping, production builds, and commissioning.

• Mentor engineers and review technical work.

• Coordinate with vendors and suppliers for components.

• Collaborate with clients to define project requirements.

• Ensure designs meet timelines, budgets, and quality standards.

Requirements

• 8+ years in mechanical design for automation or machinery.

• Proficiency in SolidWorks or equivalent CAD software.

• Strong knowledge of GD&T, materials, fabrication, and mechanical systems.

• Experience with automation components: actuators, sensors, motion systems.

• Problem-solving skills and ability to troubleshoot complex systems.

• Excellent communication and collaboration skills.

• US Citizenship required; eligible for security clearance.

Preferred

• Bachelor’s or Master’s in Mechanical Engineering.

• Experience in industrial automation or small-to-medium manufacturing.

• PE or PMP certification preferred.

• Familiarity with pneumatic/hydraulic systems and manufacturing integration.

Determining compensation for this role (and others) at Vaco/Highspring depends upon a wide array of factors including but not limited to the individual’s skill sets, experience and training, licensure and certifications, office location and other geographic considerations, as well as other business and organizational needs. With that said, as required by local law in geographies that require salary range disclosure, Vaco/Highspring notes the salary range for the role is noted in this job posting. The individual may also be eligible for discretionary bonuses, and can participate in medical, dental, and vision benefits as well as the company’s 401(k) retirement plan.