Internship, Power Electronics Mechanical Engineer, Energy Engineering (Fall 2025)

Consider before submitting an application:

This position is expected to start August/September 2025 and continue through the entire Fall term (i.e. through approximately December 2025) or into Winter/Spring 2026 if available. We ask for a minimum of 12 weeks, full-time and on-site, for most internships.
International Students: If your work authorization is through CPT, please consult your school on your ability to work 40 hours per week before applying. You must be able to work 40 hours per week on-site. Many students will be limited to part-time during the academic year.
The Internship Recruiting Team is driven by the passion to recognize and develop emerging talent. Our year-round program places the best students in positions where they will grow technically, professionally, and personally through their experience working closely with their Manager, Mentor, and team. We are dedicated to providing an experience that allows the intern to experience life at Tesla by including them in projects that are critical to their team's success.
As a Mechanical Design Engineer in Tesla's Power Electronics team, you will be responsible for the design of cutting edge, world-class power converters and high-voltage safety devices used across the entirety of Tesla, from Vehicle and Energy Storage to Solar and Manufacturing. You will be joining an elite team of driven engineers with a huge scope, reach, and potential impact. We are hardcore and the work is fast-paced and challenging - Tesla's mission and vision must excite you.
Power electronics is one of the few fields that pushes the limits of a wide breadth of mechanical engineering. You will be required know and apply statics & dynamics, fluids & thermals, mechanics & vibration, etc. Our work is highly multi-disciplinary and you will be expected know or learn basic electrical and magnetic physics and even some elementary material science. Strong design skills, a 'first-principles' approach to problem solving, and curiosity to learn and develop are must-haves.
At Tesla, our design work doesn't only exist on a computer screen - design engineers will drive prototype builds, engineering testing, and validation of our products. Your day-to-day tasks will involve design, analysis, and testing of all structural, thermal, environmental, and insulating aspects of converter components and their electrical connections. An example would be the detailed design of custom magnetic components such inductors, transformers, filter chokes, etc. You will own the design from conception thru all of its iterations to mass-production.
Location: Palo Alto, CA

Responsibilities

• Modeling and design of mechanical components and assemblies including plastics, sheet metal, heat sinks, insulation systems, magnetic components, high voltage connectors, fasteners, and other components
• Mechanical design analysis including thermal, CFD, structural, design for assembly, and design for test
• Solve electronics packaging issues including: electrical isolation, sealing, thermal management, interconnection, shock and vibration management, electromagnetic interference (EMI), RF communications. Develop engineering test plans for designs
• Create drawing packages and manufacturing instructions for parts and assemblies
• Assist in engineering prototype builds and component fabrication
• Collaborate with other mechanical, systems, electrical, digital control, manufacturing, industrial design, and test engineers to take designs from prototype through mass production

Requirements

• Pursing a degree in Engineering, Power Electronics, Mechanical Engineering, or related field
• Experience designing packaging for electronic assemblies including in-depth understanding of relevant component fabrication processes
• Deep understanding of material science of components used in mechanical design (metals, insulators, plastics, connectors, gaskets, thermal interface materials, potting, etc.)
• Proficiency using 3D mechanical design and analysis tools (CATIA, ANSYS Icepak, StarCCM)
• Excellent communication skills and ability to work in a fast-paced and challenging environment
• Knowledge of GD&T, finite element analysis, and design for reliability concepts
• Experience using CATIA V5 and/or V6
• Experience with PLM systems, engineering changes, deviations, BOM structuring, etc.
• Working knowledge of Matlab, Python and ANYSYS
• Experience with environmental, reliability, safety, and industry standard requirements for automotive, industrial & residential products
• Basic understanding of electrical design fundamentals
• Experience with high volume manufacturing processes such as injection molding, stamping, diecast, etc.
• Familiarity with PCBAs and PCBA components

Compensation and Benefits
Benefits

As a full-time Tesla Intern, you will be eligible for:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans. Both have an option with a $0 payroll contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Medical Plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k), Employee Stock Purchase Plans, and other financial benefits
• Company Paid Basic Life, AD&D, and short-term disability insurance
• Employee Assistance Program
• Sick time after 90 days of employment and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Commuter benefits
• Employee discounts and perks program
Expected Compensation

$20.00 - $50.00 + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.