Controls Engineer

• Develop, modify, and optimize Rockwell Automation (Allen-Bradley) PLC and Motion Control programs for automated equipment.
• Design, integrate, and troubleshoot vision inspection systems (Cognex/Keyence) to ensure robust defect detection and in-line quality verification.
• Lead controls architecture reviews, safety evaluations, and equipment readiness assessments for new and existing lines.
• Execute IQ/OQ/PQ protocols, ensuring alignment with FDA, ISO 13485, and internal QMS requirements.
• Partner with manufacturing, quality, and validation to resolve automation issues and drive equipment uptime, scrap reduction, and cycle-time improvements.
• Support root cause investigations, CAPA activities, and continuous improvement initiatives using data-driven methods.
• Collaborate with process, mechanical, and software engineering teams to implement changes, upgrades, and new technology introductions.

Qualifications:
• Bachelor’s degree in Electrical, Controls, Automation, or related engineering field.
• 5+ years of controls engineering experience (medical device or pharmaceutical manufacturing will be preferred)
• Strong hands-on experience with Rockwell PLCs, Motion Control, and HMI development.
• Proficiency with Cognex/Keyence vision systems.
• Demonstrated experience executing IQ/OQ/PQ validation in regulated environments.