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Controls Engineer, onsite in Columbus, Georgia - Full-time

Ztek Consulting

Columbus, Georgia • Today

Easy Apply

Full-time

$100,000 - $115,000

Controls Engineer

Modine Manufacturing Company

Remote • Today

Full-time

Job Details

Skills

Aerospace
Allen-Bradley
Change Management
Electrical Engineering
Siemens
Controls Engineer
Manufacturing Engineering
Manufacturing

Summary

Job Title: Controls Engineer, onsite in Columbus, Georgia - Full-time

Job Description:

This position is for an experienced Controls Engineer to join a growing aerospace team with L&T Technology Services (LTTS). As an important part of the Manufacturing team here at LTTS, you will actively be providing critical value to our customers by helping to ensure high-quality and accurate data is made available to the customers' Operational Excellence team to meet operational goals.

This role will work with the LTTS team and our major aerospace customer to integrate industrial data systems and support smart factory initiatives. This role focuses on building reliable data pipelines and visualizations across complex production and inspection processes using Kepware and Ignition SCADA platforms

The successful candidate will be an expert in engineering-related measurements and practices. The successful candidate will have a diverse skill set and leverage capabilities to directly support digital transformation, real-time decision-making, and factory floor connectivity across critical aerospace components/assemblies, and maintain standard work documents.

Duties/Responsibilities

Design, develop, and support industrial control systems leveraging Siemens (S7, TIA Portal) and Allen-Bradley (ControlLogix, CompactLogix) platforms
Configure and maintain Kepware (KEPServerEX) for secure data acquisition and integration with MES, SCADA, and enterprise systems
Develop and troubleshoot HMI/SCADA systems (WinCC, FactoryTalk, Ignition) for real-time monitoring and control
Integrate shop floor equipment with IT/OT systems using OPC UA/DA, MQTT, and industrial communication protocols
Diagnose and resolve controls-related issues on production equipment to minimize downtime and improve equipment reliability
Collaborate with cross-functional teams (manufacturing, quality, IT) to ensure seamless system integration and data flow
Collaborate with Manufacturing Engineering, Quality, and IT to understand use cases and deliver scalable dashboards, alerts, and reports.
Support machine connectivity projects for CNCs, CMMs, test rigs, and legacy aerospace manufacturing equipment.
Ensure all Ignition/Kepware deployments follow AS9100 and cybersecurity compliance standards (NIST 800-171, ISA/IEC 62443, etc.).
Document system architecture, tag hierarchies, data mapping, and change management procedures.
Troubleshoot, maintain, and continuously improve live systems supporting production-critical operations.
Identify and implement opportunities for continuous improvement.

Required Skills/Abilities:

Hands-on experience with Siemens PLCs (S7-1200/1500, TIA Portal, WinCC)
Strong experience with Allen-Bradley / Rockwell Automation platforms (Studio 5000 / RSLogix 5000 programming, ControlLogix / CompactLogix PLCs, FactoryTalk View (SE/ME))
Demonstrated working knowledge of Kepware (KEPServerEX) configuration, drivers, and OPC communications
Experience with industrial protocols such as OPC UA, Modbus, Profinet, Ethernet/IP
Proficiency in PLC programming (ladder logic, structured text, function block)
Experience integrating control systems with MES, ERP, or cloud platforms (e.g., Azure IoT, ThingWorx)
Ability to read and interpret electrical schematics, wiring diagrams, and P&IDs
Familiarity with CNC and inspection equipment typically used in aerospace manufacturing (e.g., Mazak, Okuma, Zeiss CMM, etc.).
Proficient in Microsoft Office Suite or similar software.
Demonstrated ability to work cross-functionally in a team environment.
Ability to work with minimum supervision.

Skills And Expertise:

Design, develop, and support industrial control systems: Siemens (S7, TIA Portal), Siemens PLCs (S7-1200/1500, TIA Portal, WinCC), Allen-Bradley (ControlLogix, CompactLogix) platforms with Allen-Bradley / Rockwell Automation platforms (Studio 5000 / RSLogix 5000 ControlLogix / CompactLogix PLCs, FactoryTalk View (SE/ME)) Configure and maintain Kepware (KEPServerEX) Kepware (KEPServerEX) configuration, drivers, and OPC communications
Familiarity with CNC and inspection equipment: Siemens, Rockwell, Omron integration; Omron PLCs and automation platforms (Sysmac Studio, NJ/NX series) Heidenhain controls (TNC programming, machine tool integration)

Employers have access to artificial intelligence language tools (“AI”) that help generate and enhance job descriptions and AI may have been used to create this description. The position description has been reviewed for accuracy and Dice believes it to correctly reflect the job opportunity.

Dice Id: 10217521
Position Id: 531504/BY
Posted 16 hours ago

Fitment

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Brazil Dsouza

Technical Recruiter @ Ztek Consulting

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Job Details

Skills

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Summary

Job Title: Controls Engineer, onsite in Columbus, Georgia - Full-time

Job Description:

Duties/Responsibilities

Design, develop, and support industrial control systems leveraging Siemens (S7, TIA Portal) and Allen-Bradley (ControlLogix, CompactLogix) platforms
Configure and maintain Kepware (KEPServerEX) for secure data acquisition and integration with MES, SCADA, and enterprise systems
Develop and troubleshoot HMI/SCADA systems (WinCC, FactoryTalk, Ignition) for real-time monitoring and control
Integrate shop floor equipment with IT/OT systems using OPC UA/DA, MQTT, and industrial communication protocols
Diagnose and resolve controls-related issues on production equipment to minimize downtime and improve equipment reliability
Collaborate with cross-functional teams (manufacturing, quality, IT) to ensure seamless system integration and data flow
Collaborate with Manufacturing Engineering, Quality, and IT to understand use cases and deliver scalable dashboards, alerts, and reports.
Support machine connectivity projects for CNCs, CMMs, test rigs, and legacy aerospace manufacturing equipment.
Ensure all Ignition/Kepware deployments follow AS9100 and cybersecurity compliance standards (NIST 800-171, ISA/IEC 62443, etc.).
Document system architecture, tag hierarchies, data mapping, and change management procedures.
Troubleshoot, maintain, and continuously improve live systems supporting production-critical operations.
Identify and implement opportunities for continuous improvement.

Required Skills/Abilities:

Hands-on experience with Siemens PLCs (S7-1200/1500, TIA Portal, WinCC)
Strong experience with Allen-Bradley / Rockwell Automation platforms (Studio 5000 / RSLogix 5000 programming, ControlLogix / CompactLogix PLCs, FactoryTalk View (SE/ME))
Demonstrated working knowledge of Kepware (KEPServerEX) configuration, drivers, and OPC communications
Experience with industrial protocols such as OPC UA, Modbus, Profinet, Ethernet/IP
Proficiency in PLC programming (ladder logic, structured text, function block)
Experience integrating control systems with MES, ERP, or cloud platforms (e.g., Azure IoT, ThingWorx)
Ability to read and interpret electrical schematics, wiring diagrams, and P&IDs
Familiarity with CNC and inspection equipment typically used in aerospace manufacturing (e.g., Mazak, Okuma, Zeiss CMM, etc.).
Proficient in Microsoft Office Suite or similar software.
Demonstrated ability to work cross-functionally in a team environment.
Ability to work with minimum supervision.

Skills And Expertise:

Design, develop, and support industrial control systems: Siemens (S7, TIA Portal), Siemens PLCs (S7-1200/1500, TIA Portal, WinCC), Allen-Bradley (ControlLogix, CompactLogix) platforms with Allen-Bradley / Rockwell Automation platforms (Studio 5000 / RSLogix 5000 ControlLogix / CompactLogix PLCs, FactoryTalk View (SE/ME)) Configure and maintain Kepware (KEPServerEX) Kepware (KEPServerEX) configuration, drivers, and OPC communications
Familiarity with CNC and inspection equipment: Siemens, Rockwell, Omron integration; Omron PLCs and automation platforms (Sysmac Studio, NJ/NX series) Heidenhain controls (TNC programming, machine tool integration)

Dice Id: 10217521
Position Id: 531504/BY
Posted 16 hours ago

Fitment