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Sr. Thermal Controls Test & Integration Engineer

BayOne Solutions

Hybrid in Irvine, California • Today

Easy Apply

Contract

65 - 75

BayOne Solutions

Job Details

Skills

• Controls Development • Feature Integration • Vehicle Testing • Calibration Engineering • Requirements Analysis • Software Validation • Thermal System Optimization • Diagnostic Development • Multidisciplinary Problem Solving • Functional Safety Awareness • Cross-Functional Collaboration

Summary

Job Description

Position: Sr. Thermal Controls Test & Integration Engineer

Location: Irvine, CA

Overview

A leading automotive technology company is seeking a Senior Thermal Controls Test & Integration Engineer to support the development, integration, and validation of advanced thermal management control systems for next-generation vehicle platforms.

This role will focus on thermal controls software development and vehicle feature integration across cabin thermal management, battery thermal systems, HVAC, refrigeration, coolant systems, and actuator controls. The ideal candidate combines strong controls engineering knowledge with hands-on experience in software integration, vehicle testing, calibration, and validation.

Key Responsibilities

Develop embedded software solutions for automotive electronic control units (ECUs).
Design and implement control algorithms for thermal management systems including HVAC, refrigeration, coolant, and airflow management.
Review requirements and develop high-level functional specifications and control strategies.
Create and execute test plans for unit testing, Software-in-the-Loop (SIL), and Hardware-in-the-Loop (HIL) environments.
Conduct software integration, calibration, and vehicle-level validation activities.
Develop diagnostic and troubleshooting tools for embedded control systems.
Perform root cause analysis across software, electrical, mechanical, and vehicle systems.
Collaborate with cross-functional engineering teams to resolve technical issues.
Prioritize and escalate defects based on system impact and program objectives.
Support product launches and feature validation efforts.

Required Qualifications

Bachelor's degree in Electrical Engineering, Mechanical Engineering, Controls Engineering, or related technical discipline.
3+ years of experience in controls development, software integration, validation, or calibration.
Strong programming experience in C, C++, Rust, and/or Python.
Solid understanding of control systems theory and algorithm development.
Experience with controller tuning, PID controls, and system optimization.
Knowledge of heat transfer, thermodynamics, and thermal management systems.
Experience with software debugging and embedded systems integration.
Strong analytical and troubleshooting skills.

Required Work Experience

Automotive or aerospace controls engineering experience.
Software integration and calibration experience.
Vehicle-level testing and validation.
Embedded software development.
Functional testing and root cause analysis.
Controller development and validation.

Preferred Qualifications

Experience working with thermal and HVAC systems.
Familiarity with water pumps, AC compressors, expansion valves, blower fans, and HVAC modules.
Experience with requirements management tools such as Jama or DOORS.
Experience using Jira or equivalent issue tracking tools.
Experience with Vector CANalyzer or similar communication monitoring tools.
Experience with CANape, ETAS INCA, or equivalent calibration tools.
Experience building automated test frameworks.
Experience with SIL and HIL testing environments.

Technical Skills

Controls Engineering
Thermal Controls
Embedded Software Development
ECU Development
Control Algorithm Design
PID Tuning
Software Integration
Vehicle Validation
Calibration Engineering
Root Cause Analysis
Functional Testing
Embedded Diagnostics
Software Debugging

Programming Skills

C
C++
Rust
Python
Embedded Software
Test Automation
Pytest
OpenHTF

Tools & Platforms

Vector CANalyzer
Vector CANape
ETAS INCA
Jama
DOORS
Jira
SIL (Software-in-the-Loop)
HIL (Hardware-in-the-Loop)

Domain Experience

HVAC Systems
Thermal Management Systems
Battery Cooling
Battery Heating
Cabin Cooling
Cabin Heating
Coolant Systems
Refrigeration Systems
Vehicle Controls
Automotive Electronics
Aerospace Controls

Applied Skills

Controls Development
Feature Integration
Vehicle Testing
Calibration Engineering
Requirements Analysis
Software Validation
Thermal System Optimization
Diagnostic Development
Multidisciplinary Problem Solving
Functional Safety Awareness
Cross-Functional Collaboration

Employers have access to artificial intelligence language tools (“AI”) that help generate and enhance job descriptions and AI may have been used to create this description. The position description has been reviewed for accuracy and Dice believes it to correctly reflect the job opportunity.

Dice Id: 10494547
Position Id: 9089218
Posted 2 hours ago

Company Info

About BayOne Solutions

BayOne, an information technology outsourcing company specializes in Consulting services, Infrastructure & Application outsourcing and Application solutions. Here, committed and unflinching teams of consultants come together to provide top-quality, cost-effective & quick solutions to the valued customers.

Understanding the needs and challenges and coming up with the best solutions is what makes BayOne a trusted name for its customers. A never-ending and relentless drive to bring its customers complete, reliable and secure solutions helps meet the required goals and demands of the future.

A strategic collaboration, wherein understanding the client s requirements is supreme, enables the development of an intricate architectural and design solution that unleashes the customer s potential. This creates the required business impact that transforms the customers business processes.

The existing and offering portfolio includes business and technology services comprising of IT Consulting, Application Development, Systems Integration, Application Management Outsourcing, Testing, Data Warehousing and Business Intelligence, Application Security, CRM Services and Legacy Modernization.

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Fitment

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Contact the job poster

Ajay Kumar Shukla

Recruiter @ BayOne Solutions

View Profile

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Job Details

Skills

• Controls Development • Feature Integration • Vehicle Testing • Calibration Engineering • Requirements Analysis • Software Validation • Thermal System Optimization • Diagnostic Development • Multidisciplinary Problem Solving • Functional Safety Awareness • Cross-Functional Collaboration

Summary

Job Description

Position: Sr. Thermal Controls Test & Integration Engineer

Location: Irvine, CA

Overview

Key Responsibilities

Develop embedded software solutions for automotive electronic control units (ECUs).
Design and implement control algorithms for thermal management systems including HVAC, refrigeration, coolant, and airflow management.
Review requirements and develop high-level functional specifications and control strategies.
Create and execute test plans for unit testing, Software-in-the-Loop (SIL), and Hardware-in-the-Loop (HIL) environments.
Conduct software integration, calibration, and vehicle-level validation activities.
Develop diagnostic and troubleshooting tools for embedded control systems.
Perform root cause analysis across software, electrical, mechanical, and vehicle systems.
Collaborate with cross-functional engineering teams to resolve technical issues.
Prioritize and escalate defects based on system impact and program objectives.
Support product launches and feature validation efforts.

Required Qualifications

Bachelor's degree in Electrical Engineering, Mechanical Engineering, Controls Engineering, or related technical discipline.
3+ years of experience in controls development, software integration, validation, or calibration.
Strong programming experience in C, C++, Rust, and/or Python.
Solid understanding of control systems theory and algorithm development.
Experience with controller tuning, PID controls, and system optimization.
Knowledge of heat transfer, thermodynamics, and thermal management systems.
Experience with software debugging and embedded systems integration.
Strong analytical and troubleshooting skills.

Required Work Experience

Automotive or aerospace controls engineering experience.
Software integration and calibration experience.
Vehicle-level testing and validation.
Embedded software development.
Functional testing and root cause analysis.
Controller development and validation.

Preferred Qualifications

Experience working with thermal and HVAC systems.
Familiarity with water pumps, AC compressors, expansion valves, blower fans, and HVAC modules.
Experience with requirements management tools such as Jama or DOORS.
Experience using Jira or equivalent issue tracking tools.
Experience with Vector CANalyzer or similar communication monitoring tools.
Experience with CANape, ETAS INCA, or equivalent calibration tools.
Experience building automated test frameworks.
Experience with SIL and HIL testing environments.

Technical Skills

Controls Engineering
Thermal Controls
Embedded Software Development
ECU Development
Control Algorithm Design
PID Tuning
Software Integration
Vehicle Validation
Calibration Engineering
Root Cause Analysis
Functional Testing
Embedded Diagnostics
Software Debugging

Programming Skills

C
C++
Rust
Python
Embedded Software
Test Automation
Pytest
OpenHTF

Tools & Platforms

Vector CANalyzer
Vector CANape
ETAS INCA
Jama
DOORS
Jira
SIL (Software-in-the-Loop)
HIL (Hardware-in-the-Loop)

Domain Experience

HVAC Systems
Thermal Management Systems
Battery Cooling
Battery Heating
Cabin Cooling
Cabin Heating
Coolant Systems
Refrigeration Systems
Vehicle Controls
Automotive Electronics
Aerospace Controls

Applied Skills

Controls Development
Feature Integration
Vehicle Testing
Calibration Engineering
Requirements Analysis
Software Validation
Thermal System Optimization
Diagnostic Development
Multidisciplinary Problem Solving
Functional Safety Awareness
Cross-Functional Collaboration

Dice Id: 10494547
Position Id: 9089218
Posted 2 hours ago

Company Info

About BayOne Solutions

Go to company profile

Fitment

Dice Job Match Score™

To see how well you match this job, please log in or create an account.

Once logged in, be sure to complete your profile to get the most accurate match score.

Contact the job poster

Ajay Kumar Shukla

Recruiter @ BayOne Solutions

View Profile

Create job alert

Never miss an opportunity! Create an alert based on the job you applied for.

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