Complete Seat Engineer - Irvine, CA

Location: Irvine, CA

Role Overview

We are seeking experienced Complete Seat Engineers to support the design, development, and integration of automotive seating systems. This role involves end-to-end responsibility for seat systems—from concept and packaging through validation and manufacturing readiness—working closely with cross-functional teams in a fast-paced automotive environment.

Key Responsibilities

• Lead design and development of complete automotive seating systems, including components and assemblies

• Create and modify designs using CATIA V5/V6 with strong attention to engineering standards and manufacturability

• Design and develop seat components such as:

  • Seat foam and headrests

  • Seat plastics

  • Cables

  • Lumbar systems

  • Trim covers

• Develop and manage master sections, vehicle integration, packaging studies, and concept layouts

• Perform complete seat packaging studies to ensure proper fit, function, and compliance

• Support assembly process development for various seat parts

• Apply knowledge of tooling concepts and seat manufacturing processes during design

• Prepare, release, and maintain engineering documentation, including change management records

• Develop and maintain Design Validation Plans (DVP) and Design Failure Mode and Effects Analysis (DFMEA)

• Ensure designs meet regulatory and certification requirements, including applicable FMVSS standards

• Collaborate with cross-functional teams including manufacturing, quality, suppliers, and vehicle engineering

Required Qualifications

• Strong knowledge of automotive seating system design and development

• High proficiency in CATIA V5/V6

• Hands-on experience with seat system components and assemblies

• Solid understanding of vehicle integration, packaging, and master sections

• Knowledge of seat manufacturing methods, tooling, and assembly processes

• Familiarity with FMVSS regulations related to seating systems

• Experience creating and maintaining DVPs and DFMEAs

• Ability to work independently while coordinating across teams

Preferred Skills

• Prior experience working with OEMs or Tier 1 automotive suppliers

• Exposure to EV programs or advanced vehicle platforms

• Strong documentation, communication, and problem-solving skills