Sr. Mechanical Design Engineer - Electronic Test Automation

Summary

• This role is 100% onsite at the location on the req
• Schedule: 8-5/ 9-6 (with flex depending on business needs; 1 hour non-billable lunch; typically 40 hours per week with some potential OT depending on business needs)

Top Skills/Responsibilities:

• Experience with electronics testing/probing/harnessing technologies like mass interconnect solutions (VPC), specialty probes (Ingun), etc
• 5+ years of relevant working experience designing modular mechanical hardware for test automation systems that range from R&D to high-volume manufacturing
• Expert at using 3D CAD design software like Autodesk Inventor,, SolidWorks (most preferred), AutoCAD, ProE, etc
• This role will design mechanical test systems for vehicle electronics. You ll work on developing mechanical solutions for design characterization, validation, and manufacturing.

Responsibilities

• Design modular and reusable mechanical fixtures for testing vehicle electronics. This will start with manual bench-top setups and will evolve to fully automated systems for volume production
• Work with cross-functional engineering groups to define mechanical test requirements for electronics and drive design decisions that help with the testability of ECUs.
• Design custom mechanical interfaces to connect to ECUs. This can range from pogo-pin connections to bed-of-nails style probing
• Design rack-based test systems that reduce complexity and improve build time when replicating at scale
• Create well documented diagrams, bills of materials, and standard operating procedures for test automation systems
• Develop and release drawings, BOM and specifications.
• Collaborate with internal teams and external vendors during purchasing, station build, integration and final commissioning
• provide technical oversight to vendors for manufacturing of mechanical components and systems
• Work with technicians to communicate requirements and ensure proper implementation

Qualifications

• BS/MS or equivalent work experience in Mechanical Engineering or related fields
• 5+ years of relevant working experience designing modular mechanical hardware for test automation systems that range from R&D to high-volume manufacturing
• Expert at using 3D CAD design software like Autodesk Inventor,, SolidWorks, AutoCAD, ProE, etc
• Ability to read electrical circuits and schematics, navigating PCB layouts and understand manufacturer s product data sheets
• Experience working in the automotive, semiconductor, or aerospace industries
• Experience with electronics testing/probing/harnessing technologies like mass interconnect solutions (VPC), specialty probes (Ingun), etc
• Experience supporting deployment automated test equipment in manufacturing environments
• Hands-on hardware integration experience with automated test equipment

Nice To Have

• Familiarity with vehicle communication protocols (CAN, CANFD, DoIP, Automotive Ethernet, LIN, etc.)
• Experience with automation instrumentation such as programmable power supplies, multiplexers, DMMs, signal analyzers, signal generators, multifunction devices (digital and analog)`