Controls Engineer – PLC/CNC Automation

Overview

We are seeking an experienced Controls Engineer to support manufacturing automation, control systems, and equipment performance improvements. The ideal candidate will have expertise in PLC programming, CNC systems, robotics, automation troubleshooting, and manufacturing control systems while collaborating with cross-functional teams to improve equipment reliability and production efficiency.

Key Responsibilities

• Develop and implement improvements to control systems and manufacturing equipment.
• Analyze manufacturing system data to improve equipment performance.
• Lead troubleshooting activities to identify root causes and implement corrective actions.
• Coordinate resources to resolve equipment performance and downtime issues.
• Support the training of manufacturing personnel and maintenance electricians.
• Assist with the integration of controls into manufacturing information systems.
• Troubleshoot automation equipment, robotics, machinery, and control systems.
• Monitor equipment cycle times using plant monitoring software.
• Coordinate and support control system installation projects.
• Reprogram equipment to support engineering changes and process improvements.
• Maintain backup programs for machinery and automation systems.
• Program new automation equipment, material handling systems, machinery, and robots.
• Participate in equipment safety reviews and risk assessments.

Required Qualifications

• High School Diploma or GED.
• 5+ years of related controls engineering or automation experience.
• Experience with PLC controllers, including Siemens, Rexroth, or Allen-Bradley.
• Experience with PLC and CNC systems.
• Knowledge of manufacturing software systems.
• Strong leadership, communication, and teamwork skills.
• Experience working with maintenance teams, vendors, and cross-functional personnel.
• Proficiency with Microsoft Excel, PowerPoint, and Outlook.

Preferred Qualifications

• Bachelor's degree in Engineering.
• Experience with robotics and computer vision.
• Strong written and verbal communication skills.
• Experience with Lean Manufacturing and Six Sigma methodologies.
• Knowledge of 8D and 5 Why problem-solving techniques.
• Experience with Lean tools including 5S, Kanban, Poka-Yoke, and Value Stream Mapping.
• Familiarity with UL508A and NFPA79 standards.
• Experience programming and troubleshooting Siemens Step 7 and TIA Portal.
• Experience with Siemens Power Line and Solution Line configuration and programming.
• Experience troubleshooting Fanuc controls.