Control Systems (Programming Engineer)

Role/Job Description :
• Provide support for installation, commissioning, start-up and troubleshooting for various control and automation projects.
• Design Control System Architecture (CSA).
• Design electrical & control panel layout, control schematic drawings and Bill of Material (BOM).
• Design, review and perform safety validation, safety maps, IQ/OQ, documents for new equipment installation at site.
• Review vendor & engineering documents as per project requirement.
• Provide support for PLC and HMI programming.
• Development and Modification of PLC program.
• Development of SCADA project as per customer needs.
• Integration of Equipment system in the Plant.
• Support Operation team for existing system.
• Work with Project/Engineering team for new system.
• Design feasibility study design basis document and detail engineering technical documents Cable schedule, Device List/ Tag List for new equipment / machine.
• Understand the electrical drawings, P&IDs.
• Perform Yellow lining, IQOQ, troubleshoot electrical circuits.
• Understand the existing control system and provide support to reduce the current losses.
• Design control study / URD (User Required Document) for the PLC & HMI programming.
• Understand and Integrate Different systems in the plant.
Help the team understand the cause of loss based on historical data.
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• Design and review technical documents, such as engineering information, for the fabricator/contractor''s activities to be performed in sequence at the site for site clearance and new installation.
• Deliver complex, large-scale projects on time and within the budget in compliance with NEC, NFPA79, OSHA, S88, and PackML Standards.
• Perform multi-discipline and vendor co-ordination for new equipment installation.
Skills:

PLC & HMI Programming:
• Rockwell Software - Studio5000 & RSLogix5000, FTView Machine Edition and Site Edition, Connected Component Workbench
• Wonderware, Archestra
• Control Hardware: Rockwell PLCs e.g. GuardLogix, ControlLogix, CompactLogix, SLC500, Panel View Plus HMIs, Point I/O, Power Flex 520 Series VFDs, Power Flex 7 Class, Power Flex 4 Class,

• Communication Networks -Ethernet, Profinet, Profibus, Modbus etc.
• Machine level automation experience, Motion - Kinetix programming, experience with CPG, FMCG customer.
• 5 + Years of Experience.
• PLC & HMI Programming:
• Electrical & Control Drawing Software - AutoCAD
• Experience with Making (Process), or Packing system.

Programming Standards:
• Ladder, FBD (Functional Block Diagram),
• PackML (Packing Machine Language),
• Safety PLC Programming
• Microsoft Tools: Windows 7, Windows 10, MS Excel, MS Word, MS PowerPoint, MS Outlook; VM Ware
• Machine safety requirements and implementation (safety relays and circuits), including NFPA79 and CBA 2050.
• Knowledge of NFPA 70E requirements and experience with associated electrical PPE.
• Strong work ethic and initiative; can plan and execute work with minimal direction. Works well with peers and ''customers''; collaborative and responsive. Ability to learn faster.
• Manufacturing, Packing, Making, and Facilities experience, including installation, maintenance, troubleshooting, and optimization.
• Support execution from concept through validation to startup