Controls System Engineer
Nexylum Global LLC
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Job Details
Skills
- Analytical Skill
- Assembly
- Collaboration
- Communication
- Complex Event Processing
- Computer Hardware
- Computer Networking
- Conflict Resolution
- Continuous Improvement
- Systems Design
- Technical Support
- Technical Writing
- Manufacturing
- Mechanical Engineering
- Mentorship
- Network Design
- Hardware Installation
- Ladder Logic
- MES
- Machining
- Problem Solving
- Control Engineering
- Debugging
- Documentation
- Electrical Engineering
- Root Cause Analysis
- Sensors
- Siemens
- Systems Architecture
- HMI
- Production Support
- Programmable Logic Controller
- Robotics
Summary
Controls System Engineer
Introduction
We are looking for an experienced Controls System Engineer to join our team. The ideal candidate will have expertise in PLC programming and industrial control systems, with a focus on Rockwell Automation platforms. This role involves developing, programming, debugging, and supporting PLC-based control systems for automation and manufacturing processes.
Responsibilities
Control System Development
- Design, develop, and implement PLC-based control systems.
- Modify PLC, HMI, and control system programs based on requirements.
- Conduct bench tests to validate control system functionality.
- Ensure proper operation of sensors, actuators, and control components.
- Develop and maintain machine safety systems and control logic.
Installation & Technical Support
- Support installation, commissioning, and integration of PLC-based hardware and software.
- Troubleshoot and debug complex PLC, HMI, and equipment-related issues.
- Analyze and implement changes to improve system performance.
- Provide technical support for production and plant operations.
Plant Transformation & Engineering Support
- Support control activities for plant transformation initiatives.
- Collaborate with engineering disciplines to improve plant processes.
- Assist with PLC, HMI, and MES programming changes.
- Provide production support and resolve controls-related issues.
Equipment Supplier & Standards Support
- Work with equipment suppliers to ensure automation solutions meet requirements.
- Support programming, networking, and hardware standards for new equipment.
- Review and validate control system designs and technical documentation.
Team Collaboration & Mentoring
- Collaborate with engineering teams to identify process improvements.
- Mentor less-experienced Controls Engineers.
- Participate in continuous improvement initiatives.
Requirements
Required Skills
- 3-6 years of experience in Controls Engineering or related field.
- Hands-on PLC programming experience.
- Expertise in Rockwell Automation ControlLogix platforms.
- Proficiency in Studio 5000 and FactoryTalk View Studio.
- Strong understanding of PLC hardware, communication protocols, and control systems.
- Experience with PLC troubleshooting, debugging, and production support.
- Strong analytical and problem-solving skills.
- Ability to collaborate with cross-functional teams and suppliers.
Preferred Skills
- 4+ years of Controls/PLC engineering experience.
- Experience with Siemens Step 7 or other Siemens PLC platforms.
- Knowledge of robotic systems and vision systems.
- Experience with MES systems and manufacturing automation.
- Background in Assembly and/or Machining environments.
Core Skill Priority
Primary: Rockwell PLC Programming - ControlLogix - Studio 5000 - Ladder Logic - Motion - Safety - FactoryTalk View Studio
Secondary: Siemens PLC - Step 7
Preferred: Robotics - FANUC/Nachi, Vision - Cognex/Keyence/Coherix, CNC - FANUC PMC Ladder, Programming - Function Block/Structured Text
- Dice Id: 91173043
- Position Id: 9055656
- Posted 4 days ago
Company Info
About Nexylum Global LLC
Nexylum — Your Next Level Tech Partner
We are a full-service IT Consulting, Staffing, and Technology Solutions company empowering businesses to navigate digital transformation with confidence. In a landscape of constant disruption, Nexylum delivers what matters most: results, reliability, and the right talent.
💼 WHAT WE DO:
🔹 IT Staffing & Talent Solutions
Elite technology professionals ready to accelerate your projects. Contract, contract-to-hire, and direct placement across all tech disciplines—developers, architects, data engineers, cloud specialists, DevOps, QA, and more. Our W2 consultants integrate seamlessly with your teams.
🔹 Technology Consulting
Strategic advisory that bridges business goals with technology execution. From roadmap development to vendor selection, architecture reviews to digital strategy—we help you make smarter technology decisions.
🔹 Software Development & Products
Custom applications, API development, legacy modernization, and full product lifecycle delivery. We build scalable solutions tailored to your unique business challenges.
🔹 Cloud & Infrastructure
AWS, Azure, GCP—designed, deployed, and managed. Cloud migrations, infrastructure-as-code, DevOps automation, and secure multi-cloud environments.
🔹 AI & Emerging Technologies
Generative AI implementations, Machine Learning models, intelligent automation, and data analytics. We help you harness AI to drive efficiency, insights, and innovation.
🎯 OUR MISSION:
Stability in a World of Constant Change
Technology evolves rapidly. Your partner shouldn't. We combine deep technical expertise with a consultative approach to deliver measurable outcomes—whether you need one expert or an entire team, a quick solution or a long-term transformation.
🌎 Serving clients across USA | Canada | India
From Fortune 500 enterprises to high-growth startups, Nexylum is the partner you call when excellence isn't optional.
Your next level starts here. Let's build it together.
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