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Senior Mechanical Engineer, Pack Design

Novi, MI, US • Posted 6 days ago • Updated 9 hours ago

Full Time

On-site

Fitment

Dice Job Match Score™

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Job Details

Skills

Product Launch
System Requirements
Electrical Engineering
Assembly
Issue Resolution
Collaboration
Sourcing
Testing
Root Cause Analysis
Corrective And Preventive Action
Intellectual Property
Patents
Design Review
Continuous Improvement
3D CAD
CATIA
Unigraphics NX
Creo
SolidWorks
GD&T
Drawing
Manufacturing
Machining
Problem Solving
Conflict Resolution
Analytical Skill
Communication
Mechanical Engineering
Systems Design
Design For Manufacturability
Thermal Analysis
Intrusion Detection
Product Development
APQP

Summary

Essential Duties and Responsibilities:

Own the design and engineering of one or more battery pack mechanical components or sub-systems from concept through product launch
Develop innovative mechanical solutions balancing performance, manufacturability, cost, quality, weight, thermal performance, and timing
Interface closely with BMS, systems, electrical, thermal, manufacturing, validation, and quality teams to ensure all component and sub-system requirements are achieved
Ensure proper electrical isolation and environmental protection requirements are incorporated into designs
Create and maintain 3D CAD models and detailed 2D engineering drawings with GD&T using OnShape or equivalent CAD software
Conduct tolerance stack analyses to validate component fit, function, and assembly robustness
Support prototype builds and hands-on development activities including troubleshooting, fit-up, and issue resolution
Identify technical risks early and rapidly prototype solutions to validate concepts and mitigate issues
Collaborate with suppliers on design for manufacturability (DFM), sourcing, tooling feasibility, and component quality
Travel to supplier locations as necessary to evaluate capabilities, review tooling/process readiness, and support launch activities
Interpret and apply structural, thermal, and mechanical analysis results to improve designs and optimize performance
Support testing, validation, root cause analysis, and corrective action implementation
Contribute to intellectual property development including invention disclosures and patent support activities
Participate in engineering reviews, design reviews, APQP activities, and continuous improvement initiatives
Support successful prototype, pilot, and production launches
Perform additional duties as assigned to support business and product development objectives

Required Qualifications:

Bachelor's degree in Mechanical Engineering or related engineering discipline required
Minimum 2+ years of mechanical engineering experience for Engineer level; 5+ years preferred for Senior level
Experience designing mechanical components and sub-systems in automotive, EV battery, or advanced manufacturing applications preferred
Experience with 3D CAD software such as OnShape, CATIA, NX, Creo, or SolidWorks
Working knowledge of GD&T and engineering drawing standards
Experience supporting product development from concept through production launch
Understanding of manufacturing processes including castings, stampings, extrusions, plastics, machining, and assemblies
Strong problem-solving and analytical skills
Excellent written and verbal communication skills
Ability to work effectively in a fast-paced and highly collaborative environment

Preferred Qualifications:

Master's degree in Mechanical Engineering or related discipline
Experience with battery pack or high-voltage system design
Hands-on prototype build and launch experience
Experience working directly with suppliers on DFM and component validation
Familiarity with structural and thermal analysis interpretation
Experience designing for vibration, thermal cycling, water intrusion, and corrosion environments
Knowledge of automotive product development processes and APQP methodologies
Formula SAE, EcoCAR, or similar collegiate engineering project experience considered applicable

Equal Opportunity Employer

This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.

Employers have access to artificial intelligence language tools (“AI”) that help generate and enhance job descriptions and AI may have been used to create this description. The position description has been reviewed for accuracy and Dice believes it to correctly reflect the job opportunity.

Dice Id: 80183700
Position Id: 3f194c3ed60c4966e6b6fe00b6924892
Posted 6 days ago

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