Toyoda Gosei North America Corporation
Toyoda Gosei North America Corporation

Injection Molding Engineer (BSME)

San Antonio, TX, US • Posted 8 days ago • Updated 6 hours ago
Full Time
On-site
Fitment

Dice Job Match Score™

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Job Details

Skills

  • Process Optimization
  • Conflict Resolution
  • Problem Solving
  • Management
  • Performance Tuning
  • SAP PP
  • Continuous Improvement
  • Kaizen
  • Cost Reduction
  • Quality Control
  • ISO 14000
  • Design Of Experiments
  • Collaboration
  • Product Development
  • Process Engineering
  • Regulatory Compliance
  • KPI
  • PASS
  • OEE
  • Mechanical Engineering
  • Manufacturing Engineering
  • Tier 1
  • Automotive Manufacturing
  • Robotics
  • Injection Molding
  • Root Cause Analysis
  • TPS
  • Lean Manufacturing
  • SolidWorks
  • AutoCAD
  • Enterprise Resource Planning
  • MES
  • Bilingual
  • English
  • Spanish
  • Six Sigma
  • Manufacturing
  • Genetics

Summary

Key Responsibilities
  • Process Optimization: Establish and refine molding parameters to maximize efficiency, minimize scrap, and ensure consistent quality.
  • Troubleshooting & Problem-Solving: Diagnose and resolve defects, machine issues, and process inefficiencies scientific molding principles.
  • Tooling & Equipment Management: Work with tooling suppliers and internal teams to ensure proper mold maintenance, modifications, and performance optimization.
  • Material & Machine Parameters: Select appropriate materials (PP, ABS, Nylon, and other automotive-grade resins) and set up injection molding machines for optimal production.
  • Continuous Improvement: Apply Toyota Production System (TPS), Kaizen, and Lean Manufacturing principles to drive cost savings and efficiency improvements.
  • Quality Control: Ensure parts meet IATF 16949 and ISO 14001 quality standards, utilizing DOE (Design of Experiments) and other statistical methodologies.
  • Collaboration: Work closely with production, maintenance, and quality teams to drive improvements in safety, efficiency, and defect reduction.
  • New Product Development: Assist in launching new molds, engineering changes, and process development for upcoming Toyota model updates.
  • Compliance & Safety: Ensure molding processes comply with OSHA regulations, internal safety policies, and environmental standards.

Key Performance Indicators (KPIs)
  • Waste Reduction: Decrease scrap rates and improve first-pass yield.
  • Quality Performance: Ensure defect-free parts that meet Toyota's stringent quality expectations.
  • Process Efficiency: Reduce cycle times and improve overall equipment effectiveness (OEE).

Qualifications & Skills

  • Education: Bachelor's degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field. Equivalent experience may be considered.
  • Experience: 5 to 10 years of injection molding experience (preferably) in a Tier 1 automotive manufacturing environment.
  • Technical Knowledge:
    • Strong experience with Yushin, Yaskawa (Motoman), Star,Fanuc, UR Robots and injection molding machines.
    • Understanding of hot runner systems, mold flow analysis, and mold maintenance.
    • Expertise in scientific molding, decoupled molding, and root cause analysis (5Why, Fishbone, etc.).
    • Familiarity with Toyota Production System (TPS), Lean Manufacturing, and Six Sigma methodologies.
  • Software Proficiency: Experience with Moldflow, CAD software (SolidWorks, AutoCAD), and ERP/MES systems.
  • Bilingual (Preferred): English/Spanish is a strong plus.
  • Certifications (Preferred): RJG Master Molder Certification, Six Sigma Green Belt, or equivalent industry certifications.

Additional Information
  • Work Environment: Manufacturing facility with exposure to noise, machinery, and varying temperatures.
  • Physical Requirements: Ability to stand, walk, and lift up to 50 lbs. as needed for troubleshooting and machine setup.
  • Schedule: May require occasional weekend or off-shift support depending on production needs.

Toyoda Gosei NA provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.
Employers have access to artificial intelligence language tools (“AI”) that help generate and enhance job descriptions and AI may have been used to create this description. The position description has been reviewed for accuracy and Dice believes it to correctly reflect the job opportunity.
  • Dice Id: 80183647
  • Position Id: 752ab4c21a5b47dc6ac5628b8fca2b8d
  • Posted 8 days ago
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