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Controls Engineer on-site

Westland, MI, US • Posted 5 hours ago • Updated 5 hours ago

Full Time

On-site

Fitment

Dice Job Match Score™

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Job Details

Skills

Process Engineering
Design Controls
Mentorship
Budget
Schematics
Layout
Documentation
HMI
Instrumentation
Network Design
Ethernet
.NET
Manufacturing Execution System
Startups
Testing
Technical Support
Network
Remote Access
Software Engineering
Training
AutoCAD
Programmable Logic Controller
Allen-Bradley
Automotive Manufacturing
Mechanical Engineering
Software Design
Electrical Engineering
Fluency
English
Writing
Quality Audit
Environmental Management
Siemens
Maple
Communication
Program Management
Continuous Improvement
APQP
SAP BASIS
Manufacturing
Robotics

Process Engineering
Design Controls
Mentorship
Budget
Schematics
Layout
Documentation
HMI
Instrumentation
Network Design
Ethernet
.NET
Manufacturing Execution System
Startups
Testing
Technical Support
Network
Remote Access
Software Engineering
Training
AutoCAD
Programmable Logic Controller
Allen-Bradley
Automotive Manufacturing
Mechanical Engineering
Software Design
Electrical Engineering
Fluency
English
Writing
Quality Audit
Environmental Management
Siemens
Maple
Communication
Program Management
Continuous Improvement
APQP
SAP BASIS
Manufacturing
Robotics

Summary

JOB SUMMARY

This role collaborates with Robotics, Process engineering groups and other team members to design controls systems to project specifications while mentoring and training entry level PLC Specialists.
- Directly responsible for all aspects of PLC and HMI software design and development
- Work with cross functional groups to ensure projects are completed on schedule
- Create proposals, develop scope, costs, and initial design

KEY RESPONSIBILITIES

Take lead in designing, sizing and selection of electrical equipment and controls systems for projects in accordance with project specifications and budget
- Produce and maintain project drawings and documents including, electrical and controls schematics, control panel layout, PLC I/O layout, operation and maintenance manuals
- Develop necessary controls documentation and programming for projects including PLC and HMI programs and sequence of operations
- Coordinate all electrical and instrumentation design and scope requirements with vendors and internal project managers
- Create network design for automated cell controls Ethernet I/P, Device Net, Profibus etc.

Utilize new and developing technologies to drive continuous improvement through the organization to improve operational efficiencies in key areas of production. Working towards to goal of a fully automated Spray on Bedliner process
- Implementation of a usable MES system to improve visibility of production from material usage to labor efficiency
- Develop an internal training structure and course for employees
- Work with existing vendors to improve current system functionality
Support Production and startup activities of new equipment launches or updates at all GFX LTD/LLC sites
- Develop comprehensive equipment testing procedures
- Create and track start up and commissioning plan for plant use during initial implementation
- Document and follow equipment orders for new projects
- Resolve all internal or customer complaints related to projects in a timely and cost-effective manner
- Create recommended spare parts and critical spare parts lists
- Ensure equipment is running at optimal efficiency
Provide continuing technical support with commissioning and validation of equipment system operation at Ground Effects sites
- Familiar with remote network access systems
- Able to travel throughout North America to plant site where equipment is installed
- Ability to establish remote access to ensure prompt response times to reduce downtime to minimum

Ensure the Automation process is functional, well maintained and efficiently designed
- Per the IATF16949 requirements, assist with ensuring that the production floor is equipped with proper functioning automation processes and other program designs.
- Provide continuous review of departmental processes to improve overall efficiencies

QUALIFICATIONS

EDUCATION

Minimum Required:

Bachelors degree in software engineering or related experience or training; or equivalent combination of education and experience
Electrical and mechanical engineering experience

Preferred:

5+ years experience working in PLC software design electrical design & troubleshooting

EXPERIENCE

Minimum Required:

At least 3 years experience as a PLC programmer
2+ years working in robotics/automation process
Proficiency in CAD and AutoCAD software.
Detailed knowledge of PLC automation software Allen Bradley RS Logix, Control Logix and Micro Logix

Preferred:

5+ years engineering experience in automotive manufacturing with robotics/automation.
In-depth knowledge of manufacturing and mechanical processes.
Knowledge of software design principals.

JOB SPECIFIC SKILLS

Minimum Required:

Must have and maintain a valid Driver's License
Ability to travel internationally
Excellent Communication skills, both verbal and written, are required to effectively communicate throughout the organization
Ability to perceive needs and work independently
Understanding of LOTO and basic electrical safety procedures
Strong technical background and a clear understanding of a manufacturing process
Fluent in English (verbal, reading, writing), (insert any other language requirements)
Experience using a computer

Required:

Familiarity with TS16949 or IATF 16949, Quality Audits, and Environmental Management System and OSHA Requirements
Proven engineering experience in Robotics/Automation in a manufacturing environment
Experience with additional software platforms, Siemens, Omron, Mitsubishi, Red Lion, Maple Systems
Fanuc Controls troubleshooting

COMMUNICATION & WORKING RELATIONSHIPS

Communicate with engineering team, program management, and production team.
Work closely with Operations Manager. Plant Managers, Engineering and Quality to ensure efficient automation processes.
Providing input in continuous improvement in APQP meetings as necessary.
Assist the Quality and Automation Teams, as needed, in the creation and implementation of automation and program design/processes work instructions.
Effectively communicate with members at all levels of the organization to effectively convey ideas and troubleshoot issues

WORKING CONDITIONS

The following working conditions are present or expected on a daily basis:

Manufacturing/production floor environment with a presence on the production floor required for at least 20% of daily work time.
Limited exposure to industrial manufacturing, automotive vehicles, weather elements, chemicals and robotics.
Personal protective equipment must be worn at all times on the production floor.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

Employers have access to artificial intelligence language tools (“AI”) that help generate and enhance job descriptions and AI may have been used to create this description. The position description has been reviewed for accuracy and Dice believes it to correctly reflect the job opportunity.

Dice Id: 80184765
Position Id: 49fcb7416b1ea65cb2d26e5578a6330f
Posted 5 hours ago

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