Mechanical FEA Modeler (Abaqus)

ob Summary

We are seeking skilled and detail-oriented Abaqus FEA (Finite Element Analysis) Modelers to join our engineering team onsite in Cupertino, CA. The ideal candidate will be responsible for all pre-processing steps, including geometry clean-up, material definitions, and meshing techniques, as well as occasionally running and interpreting FEA simulations using Abaqus software to support various engineering projects. This role requires in-depth knowledge of finite element modeling, expert skills in FEA model and meshing techniques, and experience with NX CAD software for geometry preparation. Working-level skills in other preprocessors including ANSA and Hypermesh are a strong plus.

Key Responsibilities

• Develop detailed finite element models using Abaqus CAE software to simulate mechanical, structural, and thermal performance.

• Pre-process and post-process complex simulations, ensuring accurate model setup, meshing, and analysis.

• Apply expert techniques and best practices for building high-quality mesh models, including manual methods and scripting for element grouping and keywords.

• Develop material models using material testing data.

• Troubleshoot and resolve modeling issues, refining models to improve convergence and computational efficiency.

• Maintain up-to-date knowledge of simulation best practices and advancements in FEA technology.

Qualifications

• Minimum Qualifications:

  • Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, or a related field.

  • [MUST HAVE] Minimum of 3 years of experience in finite element modeling using Abaqus CAE.

  • Expert-level knowledge of model preparation, meshing, material models, boundary conditions, and load applications.

  • Experience with NX CAD software for importing and exporting model geometries.

  • Strong analytical and problem-solving skills with keen attention to detail.

  • Excellent communication skills for reporting and collaborating with team members.

  • Valid US work visa, with no export compliance restrictions.

• Preferred Qualifications:

  • Experience with ANSA and Hypermesh.

  • Background in mechanical design or structural analysis.

  • Scripting experience (Python or similar) to automate tasks in Abaqus.

  • Experience modeling composite materials or advanced material properties.

  • Experience in battery technology.