SAP PCS (Production Control & Execution) Sr. Functional Consultant

Role: SAP PCS (Production Control & Execution) Sr. Functional Consultant
Location: Remote
Experience: 12+ Years

Role Overview

We are seeking a highly experienced SAP PCS (Production Control & Execution) Senior Functional Consultant with deep expertise in manufacturing and shop floor processes. The ideal candidate should have strong hands-on experience in SAP PP, PP-PI, ME/MII, and S/4HANA Manufacturing, with the ability to design and implement end-to-end production execution solutions integrated with supply chain and plant operations.

Key Responsibilities:
Design, configure, and implement Production Control & Execution (PCS) solutions in SAP.
Work on Production Planning (PP), Production Execution, and Shop Floor Control processes.
Configure and support Production Orders, Process Orders, Work Centers, Routings, and BOMs.
Integrate SAP with Manufacturing Execution Systems (MES), SAP ME/MII.
Gather business requirements and convert them into functional specifications (FSDs).
Support end-to-end implementation lifecycle including requirement gathering, design, testing (SIT/UAT), and go-live.
Collaborate with plant managers, production teams, and IT stakeholders.
Monitor and optimize production execution, scheduling, and order processing.
Troubleshoot production issues and provide ongoing support and enhancements.
Ensure seamless integration with MM, SD, WM/EWM, and Quality Management (QM) modules.

Required Skills:
Strong hands-on experience in:
SAP PP (Production Planning & Execution)
SAP PP-PI (Process Industries)
SAP S/4HANA Manufacturing / Production Execution
Experience with Production Orders, Process Orders, Shop Floor Control
Strong understanding of manufacturing processes and production lifecycle
Experience in MRP, Capacity Planning, and Scheduling
Knowledge of BOM, Routing, Work Centers, and Production Versions
Integration knowledge with MM, SD, QM, WM/EWM
Strong analytical and problem-solving skills

Preferred Skills:
Experience with SAP ME (Manufacturing Execution) / SAP MII
Knowledge of Industry 4.0, IoT integration in manufacturing
Experience with SAP Digital Manufacturing Cloud (DMC)
Basic ABAP/debugging knowledge
Exposure to SAP Fiori apps for manufacturing
Familiarity with Agile methodologies

Nice-to-Have Skills:
Experience in industries like Automotive, Pharma, FMCG, Manufacturing
Knowledge of batch management and serial number tracking
Experience with shop floor automation and real-time data capture
Understanding of Lean Manufacturing and Six Sigma concepts