· Establish standard times, manpower projections, line balancing, and standard work element sheets for manufacturing operations. · Conduct work measurement studies and classify activities as Value Added (VA) and Non-Value Added (NVA). · Develop, optimize, and improve workstations in accordance with PFMEA recommendations, Control Plans, and process improvement initiatives. · Create detailed workstation layouts, assembly cell layouts, and manufacturing line layouts. · Define and document manufacturing processes for new, modified, or relocated production lines. · Perform line balancing and determine workforce allocation requirements following process changes and modifications. · Conduct 3M (Muda, Muri, Mura) analysis and ergonomic assessments using Yamazumi Charts. · Identify and implement productivity, quality, safety, and cost improvement opportunities within manufacturing operations. · Develop training materials and work instructions related to process, product, equipment, and manufacturing changes. · Evaluate tooling, fixture, gauge, and equipment requirements and provide recommendations for manufacturing improvements. · Manage Engineering Change Orders (ECOs) and Manufacturing Change Orders (MCOs), including assessment of impacts on standard times and production processes. · Analyze existing manufacturing processes and implement corrective and preventive actions to enhance operational efficiency. · Develop detailed layouts for equipment, workflow, assembly methods, and workforce utilization. · Lead continuous improvement and cost reduction projects using Lean Manufacturing methodologies. · Support New Product Introduction (NPI) activities by developing manufacturing plans, operator work content, machine capability requirements, and quality verification processes. · Lead capacity planning and capital expenditure forecasting activities. · Ensure manufacturing processes comply with safety, quality, and regulatory requirements. · Maintain and update manufacturing documentation, including FMEAs, Control Plans, Work Instructions, Tool Sheets, and Job Instructions. · Provide technical support to production across multiple shifts and resolve manufacturing-related issues. · Prepare technical reports, process documentation, and project updates for stakeholders. · Perform other duties as assigned. |