Aerospace/Mechanical - Manufacturing Engineer

Aerospace/Manufacturing Engineer

Key Responsibilities


• Tool Design & Development

o Generate 3 D models and detailed drawings for custom tools, fixtures, jigs, and gauges using CAD software (SolidWorks, CATIA, or Creo).
o Conduct design for manufacturability (DFM) and design for assembly (DFA) reviews; incorporate GD&T and tolerancing best practices.
o Perform finite element analysis (FEA) and stress/deflection calculations to validate structural integrity.

• Prototype & Validation

o Build and assemble prototype tooling; coordinate rapid prototype methods (3 D printing, CNC machining, additive manufacturing).
o Develop test plans; run qualification trials, capture data, and analyze results to verify tool performance against specifications.
o Document tool qualification reports and secure release for production use.
• Production Support
o Issue and maintain engineering change orders (ECOs) for tooling improvements or corrective actions.
o Provide on site support for tool installation, alignment, and troubleshooting; train manufacturing personnel on proper usage.
o Monitor tool wear, life cycle cost, and schedule preventive maintenance or refurbishment as needed.
• Supplier Management
o Identify, qualify, and manage external tool vendors; develop statements of work (SOW) and technical specifications.
o Conduct supplier audits, evaluate capability, and ensure compliance with Northrop quality standards (AS9100, NADCAP).

• Continuous Improvement

o Lead initiatives to reduce tooling cost, cycle time, and waste through lean manufacturing, value stream mapping, and automation.
o Capture lessons learned; update tooling standards, best practice guides, and knowledge base documents.

• Compliance & Documentation

o Ensure all tooling complies with relevant standards (MIL STD 1850, FAA/EASA, ITAR) and internal security requirements.
o Maintain accurate configuration controlled records in PLM system (Windchill, Teamcenter).

Basic Qualifications:

High school diploma

15 + years of aerospace/manufacturing experience


Preferred Qualifications:

High school diploma

Experience in tool fabrication/assemblies

15 + years of aerospace/manufacturing experience