Process Engineer

• Posted 1 day ago • Updated 8 hours ago

Full Time

Fitment

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Job Details

Skills

Communication
Auditing
Bonds
Product Requirements
Design Of Experiments
Research and Development
MASS
ROOT
Statistical Process Control
Testing
Inspection
Process Control
Production Support
Cost-benefit Analysis
Process Improvement
Quality Audit
Process Modeling
Project Development
Evaluation
Management
IQ
OQ
PQ
Debugging
Functional Requirements
Regulatory Compliance
Chemical Engineering
Materials Science
Microsoft Excel
Documentation
Training
FMEA
Marketing Intelligence
MI
Acquisition
Programmable Logic Controller
Manufacturing

Summary

Job Posting Title
Process Engineer

Job Description Summary
Dauch is seeking a Process Engineer to join our world-class team. This is an outstanding opportunity to be part of a leading company in the automotive industry, where you will have the chance to contribute to the flawless execution of our manufacturing processes. This role located at our Gallatin plant in Gallatin, TN.

The Process Engineer is responsible for coordinating and overseeing all activities related to process control within the Bonding manufacturing process. The Process Engineer needs to be comfortable scaling communication between operators and senior level leaders, along with working on the plant floor.

Job Description:

Analyze bonding process performance (yield, scrap rate, UPH, Cp/Cpk) relative to production requirements and customer specifications.
Analyze and audit bonding process failures (e.g., NSOP, weak/low pull strength, lifted bonds, voiding, delamination, misalignment) and develop cost-effective solutions.
Assess the need for bonding process changes based on defect trends, equipment capability, material changes, or new product requirements.
Conduct experiments, DOE, and statistical studies to improve bonding quality, reliability, cost efficiency, and safety performance.
Assist in transferring new bonding technologies, materials, and R&D developments into stable and controlled mass production.
Investigate bonding process trends and correlations, equipment failures, quality system deviations, and reject causes to identify root causes and corrective actions.
Plan and implement bonding process control schemes, including SPC systems, shop floor trials, parameter monitoring, and documentation systems (SOPs, work instructions, control plans, PFMEA).
Establish bonding testing methods (e.g., pull test, shear test, visual inspection standards) and define process control targets.
Implement design or practice changes with hands-on involvement in bonding machine setup, parameter tuning, validation trials, and production support.
Conduct cost/benefit analysis for bonding-related process improvements, automation upgrades, tooling changes, and material substitutions.
Participate as a member of the Internal Quality Audit Team to ensure compliance with internal standards, customer requirements, and industry regulations.
Perform preliminary technical and feasibility evaluations for new bonding equipment, tooling, or process upgrades.
Lead bonding process design, including equipment selection, parameter development, and production line integration.
Prepare cost estimations for bonding-related capital and improvement projects.
Work closely with Engineering and cross-functional teams for capital project development and implementation.
Support supplier qualification and bid evaluation for bonding equipment and materials.
Oversee equipment installation, qualification (IQ/OQ/PQ), debugging, and production ramp-up.
Responsible for training full-time employees, contractors, and agency employees on bonding process standards, equipment operation, troubleshooting techniques, and quality requirements. Develop training materials and ensure operator certification and process compliance
All other duties as assigned.

Required Skills and Education

Bachelor's degree in metallurgical engineering, chemical engineering, materials engineering, or similar.
2+ years of experience, heavy manufacturing or chemical industry preferred.
Proficient in Excel.
Experienced in maintaining proper documentation (training materials, SOPs, FMEA, etc)

About Dauch:

Dauch Corporation is a premier Driveline and Metal Forming supplier serving the global automotive industry with a powertrain-agnostic product portfolio that supports electric, hybrid, and internal combustion vehicles. The company is headquartered in Detroit, MI, with operations that span 24 countries and more than 175 locations. Formed through the acquisition of Dowlais Group plc and its subsidiaries - GKN Automotive and GKN Powder Metallurgy, Dauch unites deep engineering roots with global manufacturing capabilities and an entrepreneurial spirit to move mobility forward. Visit to learn more.

Employers have access to artificial intelligence language tools (“AI”) that help generate and enhance job descriptions and AI may have been used to create this description. The position description has been reviewed for accuracy and Dice believes it to correctly reflect the job opportunity.

Dice Id: 10112624
Position Id: db0d31e89521a235fa320ad6ce07ff67
Posted 1 day ago

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