Senior Process Engineer

Senior Process Engineer

Job Summary
We are seeking a highly experienced Senior Process Engineer to lead paint manufacturing operations, process engineering, and continuous improvement initiatives within a high-volume industrial manufacturing environment. This pivotal role involves overseeing electrocoating (E-coat), sealing, topcoat application, and robotic paint systems, supporting the installation, commissioning, and ongoing operation of an advanced paint facility. The successful candidate will manage a team of process engineers and technicians, ensuring optimal production efficiency and quality standards.

Responsibilities

• Lead and develop a team of paint process engineers and technicians.
• Oversee all aspects of paint manufacturing processes, including E-coat, sealing, topcoat, and robotic application systems.
• Drive the design, equipment installation, commissioning, startup, and production launch activities of paint lines.
• Monitor and optimize system performance, process chemistry, coating quality, and equipment uptime.
• Troubleshoot manufacturing defects, process variations, and equipment issues to maintain continuous operation.
• Develop and implement continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
• Manage engineering projects, including budgets, schedules, equipment specifications, and capital investments.
• Establish process controls, operating procedures, and manufacturing performance standards.
• Support plant layout, workstation design, production line balancing, and labor optimization efforts.
• Evaluate and recommend manufacturing equipment, tooling, fixtures, and automation technologies.
• Collaborate with production, maintenance, quality, and engineering teams to resolve operational challenges.
• Ensure compliance with OSHA regulations, environmental standards, and safety protocols.
• Provide technical leadership during new product introductions, process modifications, and manufacturing expansions.

Requirements

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related field.
• Minimum of 3 years of experience in automotive or industrial paint manufacturing operations.
• Proficiency with electrocoating (E-coat), industrial paint application, and robotic painting systems.
• Knowledge of paint process controls, coating quality, equipment troubleshooting, and manufacturing optimization.
• Experience supporting manufacturing equipment installation, commissioning, or production operations.
• Strong analytical, troubleshooting, and problem-solving skills.
• Demonstrated ability to lead technical projects and coordinate cross-functional teams.
• Willingness to work third shift (8:30 PM to 5:00 AM EST).
• Preferably, experience leading or supervising process engineers or manufacturing teams.
• Background in automotive, commercial vehicle, heavy equipment, or industrial manufacturing environments.
• Knowledge of automated paint lines, robotic spray applications, and paint booth systems.
• Proven track record of managing capital equipment projects and manufacturing facility launches.
• Familiarity with Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
• Excellent project management, communication, and organizational skills.

Eager candidates ready to lead innovative paint manufacturing processes and make an impactful difference are encouraged to apply and explore this exciting opportunity.
Pandologic. Keywords: Process Engineer, Location: Oshkosh, WI - 54903